Operators and Safety ManualModel15VPSP3120796June 14, 2001ANSI

ii – JLG Lift – 3120796TABLE OF CONTENTS (Continued) LIST OF FIGURESFIGURE NO. TITLE PAGE NO.2-1. Daily Walk-Around Inspection. . . . . . . . .

SECTION 1 - SAFETY PRECAUTIONS3120796 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERALThis section outlines the necessary precautions for pro

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 3120796• Before operation, check work area for overhead haz-ards such as electric lines, bridge cranes,

SECTION 1 - SAFETY PRECAUTIONS3120796 – JLG Lift – 1-3• Keep both feet firmly positioned on the platform floor atall times. Never position ladders, b

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3120796Tipping Hazards• Ensure that the ground conditions are adequate to sup-port the maximum tire loa

SECTION 1 - SAFETY PRECAUTIONS3120796 – JLG Lift – 1-5• Reduce drive speed in restricted or close quarters orwhen driving in reverse.• Exercise extrem

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 3120796Battery Hazards• Always disconnect batteries when servicing electricalcomponents or when perform

SECTION 2 - PREPARATION AND INSPECTION3120796 – JLG Lift – 2-1SECTION 2. PREPARATION AND INSPECTION2.1 GENERALThis section provides the necessary inf

SECTION 2 - PREPARATION AND INSPECTION2-2 – JLG Lift – 3120796If fluid level is low, see Service Manual, Section 1 - Specifi-cations; Sub-Section 1-5.

SECTION 2 - PREPARATION AND INSPECTION3120796 – JLG Lift – 2-3when using the machine for spraying paint or any materialwhich could cover these surface

– JLG Lift –

SECTION 2 - PREPARATION AND INSPECTION2-4 – JLG Lift – 31207961m) several times. Check for smooth elevation andlowering of platform.2. With platform c

SECTION 2 - PREPARATION AND INSPECTION3120796 – JLG Lift – 2-52.7 BATTERY CHARGING & MAINTENANCEVPSP Models are equipped with 24 volt, 10 amp outp

SECTION 2 - PREPARATION AND INSPECTION2-6 – JLG Lift – 31207966. When the battery cell voltage reaches 2.37 V/cell the80% CHARGE light on the front pa

SECTION 2 - PREPARATION AND INSPECTION3120796 – JLG Lift – 2-7Figure 2-5. Lubrication Chart.124635Table 2-1. Lubrication Intervals for Various Compo

SECTION 2 - PREPARATION AND INSPECTION2-8 – JLG Lift – 3120796Figure 2-6. Torque Chart.

SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS3120796 – JLG Lift – 3-1SECTION 3. USER RESPONSIBILITIES & MACHINE CONTROLS3.1 GENERALIMP

SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS3-2 – JLG Lift – 31207963.3 OPERATING CHARACTERISTICS AND LIMITATIONSGeneralA thorough knowled

SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS3120796 – JLG Lift – 3-3NOTE: Always check hydraulic oil level with oil at operatingtemperatur

SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS3-4 – JLG Lift – 31207963. PLATFORM UP PAD SWITCH (Up Arrow)When pressed in conjunction with t

SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS3120796 – JLG Lift – 3-53.5 JLG POT-HOLE PROTECTION DEVICE(See Figure 3-4.)VPSP model lifts ar

FOREWORD - GENERALThis manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users

SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS3-6 – JLG Lift – 3120796 Figure 3-5. Decal Locations (Front View)

SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS3120796 – JLG Lift – 3-7 Figure 3-6. Decal 1704888 From Figure 3-5.WARNINGDANGERIMPORTANTELE

SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS3-8 – JLG Lift – 3120796Figure 3-7. Decal Locations (Rear View)

SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS3120796 – JLG Lift – 3-9Figure 3-8. Decal Locations (Top View)

SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS3-10 – JLG Lift – 3120796 Figure 3-9. Decal Locations (Right/Left View)P/N-1703072P/N-

SECTION 4 - MACHINE OPERATION3120796 – JLG Lift – 4-1SECTION 4. MACHINE OPERATION4.1 MACHINE DESCRIPTIONThe JLG VPSP model lifts are an electric self

SECTION 4 - MACHINE OPERATION4-2 – JLG Lift – 3120796 15VPSPOPERATING SPECIFICATIONSMaximum Occupants: . . . . . . . . . . . . . . . . . . .

SECTION 4 - MACHINE OPERATION3120796 – JLG Lift – 4-34.3 MACHINE OPERATIONThe following sequence of basic procedures must be fol-lowed to safely opera

SECTION 4 - MACHINE OPERATION4-4 – JLG Lift – 31207965. To stop, either release the JOYSTICK (quick stop), orslowly move the JOYSTICK back to the neut

SECTION 4 - MACHINE OPERATION3120796 – JLG Lift – 4-5Lowering PlatformENSURE AREA BENEATH PLATFORM IS FREE OF PERSONNEL ANDOBSTRUCTIONS PRIOR TO LOWER

FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSThis is the Safety Alert Symbol. It is used to alert you to a potential personal injury hazard.

SECTION 4 - MACHINE OPERATION4-6 – JLG Lift – 3120796COMPONENTS, I.E. AXLES, AXLE BEARINGS, TORQUE LIMITINGCLUTCH, OR DRIVE GEARS.1. Secure machine wi

SECTION 5 - OPTIONAL EQUIPMENT3120796 – JLG Lift – 5-1SECTION 5. OPTIONAL EQUIPMENT5.1 OPTIONAL EQUIPMENTThe VPSP Series models are available with th

SECTION 5 - OPTIONAL EQUIPMENT5-2 – JLG Lift – 31207965.2 OBSTRUCTION SENSING SYSTEM (OSS)System DescriptionThe Obstruction Sensing System (OSS) is de

SECTION 5 - OPTIONAL EQUIPMENT3120796 – JLG Lift – 5-3Daily Inspection(See Figure 5-3.)From ground controls, raise platform approximately 5’-6’.The re

SECTION 5 - OPTIONAL EQUIPMENT5-4 – JLG Lift – 3120796Hanging a Rug using the Rug Carrier Accessory ArmsThis section describes the use of the Rug Carr

SECTION 5 - OPTIONAL EQUIPMENT3120796 – JLG Lift – 5-59. Remove the rug from the Rug Carrier Accessory. Asrequired, use an assistant to unload the rug

SECTION 5 - OPTIONAL EQUIPMENT5-6 – JLG Lift – 3120796Machine Power Up using the PSL™1. At the ground control station, turn the keyless threeposition

SECTION 6 - EMERGENCY PROCEDURES3120796 – JLG Lift – 6-1SECTION 6. EMERGENCY PROCEDURES6.1 GENERAL INFORMATIONThis section provides information on pr

SECTION 6 - EMERGENCY PROCEDURES6-2 – JLG Lift – 3120796Platform Caught OverheadIf the platform becomes jammed or snagged in overheadstructures or equ

SECTION 7 - INSPECTION AND REPAIR LOG3120796 – JLG Lift – 7-1SECTION 7. INSPECTION AND REPAIR LOGTable 7-1. Inspection and Repair LogDate CommentsMa

All safety-related bulletins must be accomplished on this product. JLG Industries, Inc. may have issued safety-related bulletins for this JLG product

SECTION 7 - INSPECTION AND REPAIR LOG7-2 – JLG Lift – 3120796Table 7-1. Inspection and Repair LogDate Comments

To: JLG, Gradall, Lull and Sky Trak product owner:If you now own, but ARE NOT the original purchaser of the product covered by this manual, we would l

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EFFECTIVITY PAGE 3120796 – JLG Lift – aEFFECTIVITY CHANGESIssued - February 28, 2000April 20, 2000 – Revised – Added Proposition 65 to front of man

EFFECTIVITY PAGE b – JLG Lift – 3120796This Page Left Intentionally Blank

3120796 – JLG Lift – i TABLE OF CONTENTSSUBJECT - SECTION, PARAGRAPH PAGE NO.Effectivity Changes aSECTION 1 - SAFETY PRECAUTIONS1.1 G