Jlg 500RTS Parts Manual Bedienungsanleitung

Illustrated Parts ManualModels400RTS500RTSP/N3120830September 30, 2013

1-4 400RTS 500RTS 3120830SECTION 1 FRAME127 0630137 18 Stud, Wheel_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _0100019 A/R Loctite #2710100011 A/R Loctite #2420

2-52 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLS18 1060093 1 Cable, Battery19 0140001 1 Horn (Prior to S/N 112737)20 0641610 2 Bolt 3/8"-16NC

3120830 400RTS 500RTS 2-53SECTION 2 GROUND CONTROLS53 1320059 3 Clamp, Hose54 3535551 1 Plate, Cover55 4565348 1 Tube, Exhaust56 1320019 1 U-Clamp57 0

2-54 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLS90 1703476 1 Decal - Battery Connect and Disconnect (CE Spec Only)91 4740308 2 Washer, Thick (S/N 3

3120830 400RTS 500RTS 2-55SECTION 2 GROUND CONTROLS209 1 Starter Options:Use 7016332 Start with 11 Tooth Pinion (July 1995 to Present with 133 Tooth R

2-56 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLS262 7027239 1 Solenoid, Start Assist263 7020414 1 V-Belt264 7020471 3 Gasket, Exhaust Manifold to E

3120830 400RTS 500RTS 2-57SECTION 2 GROUND CONTROLS0256898 Ref. SPARK ARRESTOR INSTALLATION (OPTIONAL) (PRIOR TO S/N 65349)—601 4567159 1 Tube, Exhaus

2-58 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLSFIGURE 2-12. 110 VOLT GENERATOR INSTALLATION - DEUTZ (OPTIONAL)

3120830 400RTS 500RTS 2-59SECTION 2 GROUND CONTROLSFIGURE 2-12. 110 VOLT GENERATOR INSTALLATION - DEUTZ (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION

2-60 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLS7020111 1 Bell End, Rear7020190 2 Bearing220 Volt 50Hz Generator2460013 1 Generator and Control Box

3120830 400RTS 500RTS 2-61SECTION 2 GROUND CONTROLS34 2 Flatwasher Options:4751600 Flatwasher 3/8"4711700 Flatwasher 7/16” (S/N 108548 to Present

3120830 400RTS 500RTS 1-5SECTION 1 FRAME308 2160003 8 Fitting, Grease - 45°309 0642622 4 Bolt 1"-8NC x 2 3/4"310 4712600 A/R Flatwasher 1&qu

2-62 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLSFIGURE 2-13. PUMP ASSEMBLY - SUNSTRAND

3120830 400RTS 500RTS 2-63SECTION 2 GROUND CONTROLSFIGURE 2-13. PUMP ASSEMBLY - SUNSTRANDITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. PUMP ASSEMBLY -

2-64 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLS45 Use Item 101 1 O-Ring46 Use Item 103 1 Cover, Gerotor47 7007453 3 Bolt, Hex48 7007208 1 Plug49 7

3120830 400RTS 500RTS 2-65SECTION 2 GROUND CONTROLS86 7007475 1 Plug, Orifice/Screen -.15687 7007477 2 Plug, Orifice -.3788 7007476 1 Adapter, Auxilia

2-66 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLSFIGURE 2-14. PUMP ASSEMBLY - BARNES

3120830 400RTS 500RTS 2-67SECTION 2 GROUND CONTROLSFIGURE 2-14. PUMP ASSEMBLY - BARNESITEM # PART NUMBER QTY. DESCRIPTION REV.3600205 Ref. PUMP ASSEM

2-68 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLSFIGURE 2-15. GROUND CONTROL BOX INSTALLATION

3120830 400RTS 500RTS 2-69SECTION 2 GROUND CONTROLSFIGURE 2-15. GROUND CONTROL BOX INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. GROUND CO

2-70 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLS27 1 Voltmeter Options:2420091 Prior to S/N 783832420156 S/N 78383 to Present28 1701682 1 Decal - R

3120830 400RTS 500RTS 2-71SECTION 2 GROUND CONTROLS52 A/R Nut, Circuit Breaker Seal Options:3300396 2 CE SpecNot Required 0 Australian Spec53 A/R Buss

1-6 400RTS 500RTS 3120830SECTION 1 FRAMERef. OSCILLATING AXLE INSTALLATION - OPTION (STANDARD PARTS WHEN EQUIPPED)0253381 Ref. OSCILLATING AXLE INSTAL

2-72 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLSRef OPTIONAL PLATFORM EXTENSION CONTROLS INSTALLA-TION - DUAL EXTENSIONS401 4360314 1 Switch, Toggl

3120830 400RTS 500RTS 2-73SECTION 2 GROUND CONTROLSFIGURE 2-15. GROUND CONTROL BOX INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-74 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLSFIGURE 2-16. HOODS AND BEACON LIGHT INSTALLATION

3120830 400RTS 500RTS 2-75SECTION 2 GROUND CONTROLSFIGURE 2-16. HOODS AND BEACON LIGHT INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0253280 Re

2-76 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLS124 4711400 6 Flatwasher 1/4” (S/N 44721 to Present)125 4060969 1 Shield, Intake (S/N 48837 to Pres

3120830 400RTS 500RTS 2-77SECTION 2 GROUND CONTROLS305 1 Shield, Pump Cover Options:4060887 Ford LSG-4234060893 Ford LRG-423/LRG-425306 1670560 1 Cove

2-78 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLSFIGURE 2-16. HOODS AND BEACON LIGHT INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION RE

3120830 400RTS 500RTS 3-1SECTION 3SCISSORS ARMS

3-2 400RTS 500RTS 3120830SECTION 3 SCISSORS ARMSFIGURE 3-1. SIZZORS ARMS INSTALLATION - 400RTS (PRIOR TO S/N 41058)

3120830 400RTS 500RTS 3-3SECTION 3 SCISSORS ARMSFIGURE 3-1. SIZZORS ARMS INSTALLATION - 400RTS (PRIOR TO S/N 41058)ITEM # PART NUMBER QTY. DESCRIPTIO

3120830 400RTS 500RTS 1-7SECTION 1 FRAME535 4761400 2 Lockwasher 1/4”536 3911014 4 Screw #10-24NC x 5/8”537 4761000 4 Lockwasher #10538 3311001 4 Nut

3-4 400RTS 500RTS 3120830SECTION 3 SCISSORS ARMS40 1320095 1 Clamp, Hose (Not Shown)41 4740310 2 Washer, Thrust 0100011 A/R Loctite #2422901329 1 Arm

3120830 400RTS 500RTS 3-5SECTION 3 SCISSORS ARMSFIGURE 3-1. SIZZORS ARMS INSTALLATION - 400RTS (PRIOR TO S/N 41058) (CONTINUED)ITEM # PART NUMBER QTY

3-6 400RTS 500RTS 3120830SECTION 3 SCISSORS ARMSFIGURE 3-2. SIZZORS ARMS INSTALLATION - 400RTS (S/N 41058 TO PRESENT)

3120830 400RTS 500RTS 3-7SECTION 3 SCISSORS ARMSFIGURE 3-2. SIZZORS ARMS INSTALLATION - 400RTS (S/N 41058 TO PRESENT)ITEM # PART NUMBER QTY. DESCRIPT

3-8 400RTS 500RTS 3120830SECTION 3 SCISSORS ARMS39 0200518 1 Arm Weldment (Upper Mid - Outboard)0961731 3 Bushing, Bronze40 1320095 1 Clamp, Hose (Not

3120830 400RTS 500RTS 3-9SECTION 3 SCISSORS ARMSFIGURE 3-2. SIZZORS ARMS INSTALLATION - 400RTS (S/N 41058 TO PRESENT) ITEM # PART NUMBER QTY. DESCRIP

3-10 400RTS 500RTS 3120830SECTION 3 SCISSORS ARMSFIGURE 3-3. SIZZORS ARMS INSTALLATION - 500RTS (PRIOR TO S/N 27997)

3120830 400RTS 500RTS 3-11SECTION 3 SCISSORS ARMSFIGURE 3-3. SIZZORS ARMS INSTALLATION - 500RTS (PRIOR TO S/N 27997)ITEM # PART NUMBER QTY. DESCRIPTI

3-12 400RTS 500RTS 3120830SECTION 3 SCISSORS ARMS40 3422154 1 Pin, Pivot41 3422158 2 Pin, Pivot42 0200506 1 Arm Weldment (4th Outboard - Left Side)096

3120830 400RTS 500RTS 3-13SECTION 3 SCISSORS ARMSFIGURE 3-3. SIZZORS ARMS INSTALLATION - 500RTS (PRIOR TO S/N 27997) (CONTINUED)ITEM # PART NUMBER QT

1-8 400RTS 500RTS 3120830SECTION 1 FRAMEFIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS

3-14 400RTS 500RTS 3120830SECTION 3 SCISSORS ARMSFIGURE 3-4. SIZZORS ARMS INSTALLATION - 500RTS (S/N 27997 TO PRESENT)

3120830 400RTS 500RTS 3-15SECTION 3 SCISSORS ARMSFIGURE 3-6. SIZZORS ARMS GUARD INSTALLATION - 400RTSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. ARM

3-16 400RTS 500RTS 3120830SECTION 3 SCISSORS ARMS33 2160006 A/R Fitting, Grease34 1683468 2 Lift Cylinder Assembly (See Section 5 for Breakdown)35 334

3120830 400RTS 500RTS 3-17SECTION 3 SCISSORS ARMS107 2820025 66 Ft. Plastic, Spring Guard (Not Shown)108 1320270 13 Clamp (S/N 70211 to Present)109 06

3-18 400RTS 500RTS 3120830SECTION 3 SCISSORS ARMSFIGURE 3-5. SIZZORS ARMS GUARD INSTALLATION - 500RTS

3120830 400RTS 500RTS 3-19SECTION 3 SCISSORS ARMSFIGURE 3-6. SIZZORS ARMS GUARD INSTALLATION - 400RTSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. ARM

3-20 400RTS 500RTS 3120830SECTION 3 SCISSORS ARMSFIGURE 3-6. SIZZORS ARMS GUARD INSTALLATION - 400RTS

3120830 400RTS 500RTS 3-21SECTION 3 SCISSORS ARMSFIGURE 3-6. SIZZORS ARMS GUARD INSTALLATION - 400RTSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. ARM

3-22 400RTS 500RTS 3120830SECTION 3 SCISSORS ARMSFIGURE 3-6. SIZZORS ARMS GUARD INSTALLATION - 400RTS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION

3120830 400RTS 500RTS 4-1SECTION 4PLATFORM

3120830 400RTS 500RTS 1-9SECTION 1 FRAMEFIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. TIRE AND WHEEL DRI

4-2 400RTS 500RTS 3120830SECTION 4 PLATFORMFIGURE 4-1. FIXED PLATFORM (STANDARD), HANDRAILS AND OPTIONAL COMPONENTS INSTALLATION

3120830 400RTS 500RTS 4-3SECTION 4 PLATFORMFIGURE 4-1. FIXED PLATFORM (STANDARD), HANDRAILS AND OPTIONAL COMPONENTS INSTALLATIONITEM # PART NUMBER QT

4-4 400RTS 500RTS 3120830SECTION 4 PLATFORM23 Not Used24 1060379 A/R Cable, Lanyard25 1 Bracket Weldment Options:0901916 Without ExtensionsNot Require

3120830 400RTS 500RTS 4-5SECTION 4 PLATFORM109 3 Hardware Options:3311401 Nut 1/4"-20NC (Prior to S/N 56277)4711500 Flatwasher 5/16” (S/N 56277 t

4-6 400RTS 500RTS 3120830SECTION 4 PLATFORMRef. PLATFORM INSTALLATION3510387 Ref. Platform Weldment (Prior to S/N 112737) —0253611 Ref. Slide Pad Inst

3120830 400RTS 500RTS 4-7SECTION 4 PLATFORM0253795 Ref. OPTIONAL PLATFORM WORKLIGHTS INSTALLATION A401 2920111 2 Floodlight402 4460206 2 Terminal - Ma

4-8 400RTS 500RTS 3120830SECTION 4 PLATFORMFIGURE 4-2. PLATFORM EXTENSION INSTALLATION (OPTIONAL)

3120830 400RTS 500RTS 4-9SECTION 4 PLATFORMFIGURE 4-2. PLATFORM EXTENSION INSTALLATION (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. OPTIONA

4-10 400RTS 500RTS 3120830SECTION 4 PLATFORM42 4752200 4 Flatwasher 3/4"43 to 44 Not Used45 42802841 ft./30.5cmTape (Prior to S/N 30060)44200622

3120830 400RTS 500RTS 4-11SECTION 4 PLATFORM213 0860037 1 Box, Junction214 3500812 1 Plate, Cover215 4460049 3 Connector216 3300047 3 Lock Nut, Condui

1-10 400RTS 500RTS 3120830SECTION 1 FRAME210 0920084 2 Drive Brake Assembly (See Figure 1-5 for Breakdown) (Prior to S/N 36645)0920110 2 Drive Brake A

4-12 400RTS 500RTS 3120830SECTION 4 PLATFORMFIGURE 4-3.PLATFORM EXTENSION INSTALLATION - MEGADECK (OPTIONAL)

3120830 400RTS 500RTS 4-13SECTION 4 PLATFORMFIGURE 4-3. PLATFORM EXTENSION INSTALLATION - MEGADECK (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.

4-14 400RTS 500RTS 3120830SECTION 4 PLATFORM112 1060379 6 Cable, Lanyard113 3760170 6 Ring, Quick Release Pin114 3422219 6 Pin, Snapper115 3311505 25

3120830 400RTS 500RTS 4-15SECTION 4 PLATFORMFIGURE 4-3. PLATFORM EXTENSION INSTALLATION - MEGADECK (OPTIONAL) ITEM # PART NUMBER QTY. DESCRIPTION REV

4-16 400RTS 500RTS 3120830SECTION 4 PLATFORMFIGURE 4-4. POWER DECK EXTENSION AND PLATFORM ASSEMBLY

3120830 400RTS 500RTS 4-17SECTION 4 PLATFORM

4-18 400RTS 500RTS 3120830SECTION 4 PLATFORMFIGURE 4-4. POWER DECK EXTENSION AND PLATFORM ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.0273062 Ref

3120830 400RTS 500RTS 4-19SECTION 4 PLATFORM0272990 PLATFORM AND DECK EXTENSION ASSEMBLY E201 0272101 2 Plate, Floor442006930ft/9mTape, Safety Tread20

4-20 400RTS 500RTS 3120830SECTION 4 PLATFORMFIGURE 4-5. PLATFORM CONSOLE BOX ASSEMBLY

3120830 400RTS 500RTS 4-21SECTION 4 PLATFORMFIGURE 4-5. PLATFORM CONSOLE BOX ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. PLATFORM CONSOLE BO

3120830 400RTS 500RTS 1-11SECTION 1 FRAMEFIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

4-22 400RTS 500RTS 3120830SECTION 4 PLATFORM21 1 Controller, PQ (Drive/Steer) Options:1600157 Prior to S/N 577011600290 S/N 57701 to Present22 4740120

3120830 400RTS 500RTS 4-23SECTION 4 PLATFORM0254063 Ref. TILT ALARM INSTALLATION —101 0140011 1 Alarm102 2920026 1 Lamp, Indicator - Red103 2920029 1

4-24 400RTS 500RTS 3120830SECTION 4 PLATFORM602 4460473 1 Cable Clamp603 4460468 1 Dust Cap Plug604 4460464 20 Pin, Male605 4460481 1 Plug, Connector

3120830 400RTS 500RTS 4-25SECTION 4 PLATFORMFIGURE 4-5. PLATFORM CONSOLE BOX ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

4-26 400RTS 500RTS 3120830SECTION 4 PLATFORMFIGURE 4-6. DRIVE/LIFT CONTROLLER ASSEMBLY (PRIOR TO S/N 57701)

3120830 400RTS 500RTS 4-27SECTION 4 PLATFORMFIGURE 4-6. DRIVE/LIFT CONTROLLER ASSEMBLY (PRIOR TO S/N 57701)ITEM # PART NUMBER QTY. DESCRIPTION REV.16

4-28 400RTS 500RTS 3120830SECTION 4 PLATFORMFIGURE 4-7. DRIVE/LIFT CONTROLLER ASSEMBLY (S/N 57701 TO PRESENT) 4B4A4131A1B1C2D22A2C2E2G2B2F4D4C1

3120830 400RTS 500RTS 4-29SECTION 4 PLATFORMFIGURE 4-7. DRIVE/LIFT CONTROLLER ASSEMBLY (S/N 57701 TO PRESENT)ITEM # PART NUMBER QTY. DESCRIPTION REV.

4-30 400RTS 500RTS 3120830SECTION 4 PLATFORMFIGURE 4-7. DRIVE/LIFT CONTROLLER ASSEMBLY (S/N 57701 TO PRESENT) (CONTINUED)ITEM # PART NUMBER QTY. DESC

3120830 400RTS 500RTS 5-1SECTION 5CYLINDER

1-12 400RTS 500RTS 3120830SECTION 1 FRAMEFIGURE 1-3. DRIVE MOTOR ASSEMBLY

5-2 400RTS 500RTS 3120830SECTION 5 CYLINDERFIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY (OSCILLATING CYLINDER) (OPTIONAL)

3120830 400RTS 500RTS 5-3SECTION 5 CYLINDERFIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY (OSCILLATING CYLINDER) (OPTIONAL)ITEM # PART NUMBER QTY. DESCRI

5-4 400RTS 500RTS 3120830SECTION 5 CYLINDERFIGURE 5-2. LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION) (PRIOR TO S/N 104832)

3120830 400RTS 500RTS 5-5SECTION 5 CYLINDERFIGURE 5-2. LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION) (PRIOR TO S/N 104832)ITEM # PART NUMBE

5-6 400RTS 500RTS 3120830SECTION 5 CYLINDERFIGURE 5-3. LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION) (S/N 104832 TO PRESENT)

3120830 400RTS 500RTS 5-7SECTION 5 CYLINDERFIGURE 5-3. LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION) (S/N 104832 TO PRESENT)ITEM # PART NUM

5-8 400RTS 500RTS 3120830SECTION 5 CYLINDER31 3760453 1 Ring, Retainer (Cylinder p/n 1683966)32 3900170 1 Screw, Self Locking (Cylinder p/n 1683966)33

3120830 400RTS 500RTS 5-9SECTION 5 CYLINDERFIGURE 5-3. LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION) (S/N 104832 TO PRESENT) (CONTINUED)ITE

5-10 400RTS 500RTS 3120830SECTION 5 CYLINDERFIGURE 5-4. LIFT CYLINDER ASSEMBLIES

3120830 400RTS 500RTS 5-11SECTION 5 CYLINDERFIGURE 5-4. LIFT CYLINDER ASSEMBLIESITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. LIFT CYLINDER ASSEMBLIES

3120830 400RTS 500RTS 1-13SECTION 1 FRAMEFIGURE 1-3. DRIVE MOTOR ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. DRIVE MOTOR ASSEMBLY3160158 Ref

5-12 400RTS 500RTS 3120830SECTION 5 CYLINDER22 1 Cartridge, Thermal Relief Valve Options:4640819 1 Cartridge - 500RTS7011112 1 Seal Kit4640509 1 Cartr

3120830 400RTS 500RTS 5-13SECTION 5 CYLINDERFIGURE 5-4. LIFT CYLINDER ASSEMBLIES (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

5-14 400RTS 500RTS 3120830SECTION 5 CYLINDERFIGURE 5-5. PLATFORM EXTENSION CYLINDER ASSEMBLY

3120830 400RTS 500RTS 5-15SECTION 5 CYLINDERFIGURE 5-5. PLATFORM EXTENSION CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. PLATFORM LEN

5-16 400RTS 500RTS 3120830SECTION 5 CYLINDERFIGURE 5-6. STEER CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO JUNE 1993)

3120830 400RTS 500RTS 5-17SECTION 5 CYLINDERFIGURE 5-6. STEER CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO JUNE 1993)ITEM # PART NUMBER QTY. DESCRIPTIO

5-18 400RTS 500RTS 3120830SECTION 5 CYLINDERFIGURE 5-7. STEER CYLINDER ASSEMBLY (MACHINES BUILT JUNE 1993 TO PRESENT)

3120830 400RTS 500RTS 5-19SECTION 5 CYLINDERFIGURE 5-7. STEER CYLINDER ASSEMBLY (MACHINES BUILT JUNE 1993 TO PRESENT)ITEM # PART NUMBER QTY. DESCRIPT

5-20 400RTS 500RTS 3120830SECTION 5 CYLINDERFIGURE 5-7. STEER CYLINDER ASSEMBLY (MACHINES BUILT JUNE 1993 TO PRESENT) ITEM # PART NUMBER QTY. DESCRIP

3120830 400RTS 500RTS 6-1SECTION 6HYDRAULIC

1-14 400RTS 500RTS 3120830SECTION 1 FRAMEFIGURE 1-4. DRIVE BRAKE ASSEMBLY

6-2 400RTS 500RTS 3120830SECTION 6 HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM - AUXILIARY POWER

3120830 400RTS 500RTS 6-3SECTION 6 HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM - AUXILIARY POWERITEM # PART NUMBER QTY. DESCRIPTION REV.2792020 Ref. HYDRA

6-4 400RTS 500RTS 3120830SECTION 6 HYDRAULICFIGURE 6-2. HYDRAULIC DIAGRAM - OSCILLATING AXLE (OPTIONAL)

3120830 400RTS 500RTS 6-5SECTION 6 HYDRAULICFIGURE 6-2. HYDRAULIC DIAGRAM - OSCILLATING AXLE (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.279190

6-6 400RTS 500RTS 3120830SECTION 6 HYDRAULICFIGURE 6-3. HYDRAULIC DIAGRAM - PLATFORM EXTENSION

3120830 400RTS 500RTS 6-7SECTION 6 HYDRAULICFIGURE 6-3. HYDRAULIC DIAGRAM - PLATFORM EXTENSIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. HYDRAULIC

6-8 400RTS 500RTS 3120830SECTION 6 HYDRAULIC110 2751902 1 Hose - 500RTS (Prior to S/N 32427)2751432 1 Hose - 500RTS (S/N 32427 to Present)2751902 1 Ho

3120830 400RTS 500RTS 6-9SECTION 6 HYDRAULICFIGURE 6-3. HYDRAULIC DIAGRAM - PLATFORM EXTENSION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

6-10 400RTS 500RTS 3120830SECTION 6 HYDRAULICFIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD 2WD/2WS

3120830 400RTS 500RTS 6-11SECTION 6 HYDRAULIC

3120830 400RTS 500RTS 1-15SECTION 1 FRAMEFIGURE 1-4. DRIVE BRAKE ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. DRIVE BRAKE ASSEMBLIES0920084 R

6-12 400RTS 500RTS 3120830SECTION 6 HYDRAULICFIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD 2WD/2WSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. HYDRAULIC D

3120830 400RTS 500RTS 6-13SECTION 6 HYDRAULIC38 to 39 Not Used40 3100072 1 Manifold41 to 42 Not Used43 A/R Fitting, 90° Options:Not Required 0 Ford En

6-14 400RTS 500RTS 3120830SECTION 6 HYDRAULIC115 1 Hose Options:2751391 Ford Engine2751013 Deutz Engine116 1 Hose Options:2751013 Ford Engine2751391 D

3120830 400RTS 500RTS 6-15SECTION 6 HYDRAULICFIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD 2WD/2WS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

6-16 400RTS 500RTS 3120830SECTION 6 HYDRAULICFIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD 4WD/2WS

3120830 400RTS 500RTS 6-17SECTION 6 HYDRAULIC

6-18 400RTS 500RTS 3120830SECTION 6 HYDRAULICFIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD 4WD/2WSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. HYDRAULIC D

3120830 400RTS 500RTS 6-19SECTION 6 HYDRAULIC42 1 Fitting Options:2220377 Fitting, Straight (Ford Engine)2220646 Fitting, 90° (Deutz Engine)43 2220385

6-20 400RTS 500RTS 3120830SECTION 6 HYDRAULIC115 2751013 2 Hose116 2751391 1 Hose117 2751011 1 Hose118 2750910 2 Hose119 Not Used120 2752627 1 Hose121

3120830 400RTS 500RTS 6-21SECTION 6 HYDRAULICFIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD 4WD/2WS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-16 400RTS 500RTS 3120830SECTION 1 FRAME27 Not Used28 See Note 2 O-Ring (Note: Use Item 101,102, 103A & 103B)29 7007933 2 Gasket— — — — — — — — —

6-22 400RTS 500RTS 3120830SECTION 6 HYDRAULICFIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD 4WD/4WS

3120830 400RTS 500RTS 6-23SECTION 6 HYDRAULIC

6-24 400RTS 500RTS 3120830SECTION 6 HYDRAULICFIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD 4WD/4WSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. HYDRAULIC D

3120830 400RTS 500RTS 6-25SECTION 6 HYDRAULIC44 Not Used45 A/R Fitting, 90° Options:Not Required 0 Ford Engine2220403 1 Fitting, Straight - Deutz Engi

6-26 400RTS 500RTS 3120830SECTION 6 HYDRAULIC119 Not Used120 2752627 1 Hose121 2751111 1 Hose 122 2752505 1 Hose123 2752481 1 Hose124 2752506 1 Hose12

3120830 400RTS 500RTS 6-27SECTION 6 HYDRAULICFIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD 4WD/4WS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

6-28 400RTS 500RTS 3120830SECTION 6 HYDRAULICFIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD 2WD/4WS

3120830 400RTS 500RTS 6-29SECTION 6 HYDRAULIC

6-30 400RTS 500RTS 3120830SECTION 6 HYDRAULICFIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD 2WD/4WSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. HYDRAULIC D

3120830 400RTS 500RTS 6-31SECTION 6 HYDRAULIC46 2220642 1 Fitting, Tee47 2220710 1 Fitting, Adapter48 2220407 A/R Fitting49 2220621 1 Fitting, Adapter

3120830 400RTS 500RTS 1-17SECTION 1 FRAMEFIGURE 1-4. DRIVE BRAKE ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

6-32 400RTS 500RTS 3120830SECTION 6 HYDRAULIC128 Not Used129 A/R Hose Options:Not Required 0 Ford Engine2752525 1 Deutz Engine130 A/R Hose Options:Not

3120830 400RTS 500RTS 6-33SECTION 6 HYDRAULICFIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD 2WD/4WS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

6-34 400RTS 500RTS 3120830SECTION 6 HYDRAULICFIGURE 6-8. HYDRAULIC DIAGRAM - TOW PACKAGE (OPTIONAL)

3120830 400RTS 500RTS 6-35SECTION 6 HYDRAULICFIGURE 6-8. HYDRAULIC DIAGRAM - TOW PACKAGE (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.2791962 Re

6-36 400RTS 500RTS 3120830SECTION 6 HYDRAULICFIGURE 6-9. HYDRAULIC DIAGRAM LIST ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. Note: Diagrams with

3120830 400RTS 500RTS 6-37SECTION 6 HYDRAULIC2792169 Ref. Hydraulic Diagram - Standard 4WD/2WS - 500RTS (Ford Engine) (Prior to S/N 107516)2792515* Re

6-38 400RTS 500RTS 3120830SECTION 6 HYDRAULICITEM # PART NUMBER QTY. DESCRIPTION REV.

3120830 400RTS 500RTS 7-1SECTION 7ELECTRICAL

7-2 400RTS 500RTS 3120830SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LISTITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. Note: Diagrams with aster

3120830 400RTS 500RTS 7-3SECTION 7 ELECTRICAL4932387 Ref. ELECTRICAL DIAGRAM - GENERATOR 110V (OPTIONAL ON DEUTZ ENGINES) (PRIOR TO JULY 1994)24932734

1-18 400RTS 500RTS 3120830SECTION 1 FRAMEFIGURE 1-5. DRIVE HUB ASSEMBLIES

7-4 400RTS 500RTS 3120830SECTION 7 ELECTRICALRef. ELECTRICAL CABLE - PLATFORM TO GROUNDStandard 16/24 Cable4921543 1 500RTS (Prior to S/N 58035)492225

3120830 400RTS 500RTS 7-5SECTION 7 ELECTRICAL1 Harness (Engine to Ground Control Box) Options:4921770 Australian Spec4921770 CE Spec (Prior to S/N 112

7-6 400RTS 500RTS 3120830SECTION 7 ELECTRICAL1282099 Ref. ELECTRICAL DIAGRAM - STANDARD (400RTS - FORD VSG-411 GAS) (REF. DWG ONLY)D4932649 Ref. Groun

3120830 400RTS 500RTS 7-7SECTION 7 ELECTRICAL3990010 8 Diode - 6 Amp (Ground)4921731 1 Harness (Engine to Ground Control Box)4921590 1 Harness (Valve

7-8 400RTS 500RTS 3120830SECTION 7 ELECTRICALFIGURE 7-2. WIRING DIAGRAM - 0610114 CIRCUIT CARD

3120830 400RTS 500RTS 7-9SECTION 7 ELECTRICALFIGURE 7-3. WIRING DIAGRAM - DUAL FUEL (FORD)

7-10 400RTS 500RTS 3120830SECTION 7 ELECTRICALFIGURE 7-4. WIRING DIAGRAM - 110 VOLT GENERATOR (FORD)

3120830 400RTS 500RTS 7-11SECTION 7 ELECTRICALFIGURE 7-5. WIRING DIAGRAM - 110 VOLT GENERATOR (DEUTZ)

7-12 400RTS 500RTS 3120830SECTION 7 ELECTRICALFIGURE 7-6. WIRING DIAGRAM - STANDARD 500RTS (FORD LRG-425 GAS MACHINES)

3120830 400RTS 500RTS 7-13SECTION 7 ELECTRICAL

3120830 400RTS 500RTS 1-19SECTION 1 FRAMEFIGURE 1-5. DRIVE HUB ASSEMBLIESITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. DRIVE HUB ASSEMBLIES2780169 Ref

7-14 400RTS 500RTS 3120830SECTION 7 ELECTRICALFIGURE 7-7. WIRING DIAGRAM - STANDARD 500RTS (DEUTZ DIESEL MACHINES)

3120830 400RTS 500RTS 7-15SECTION 7 ELECTRICAL

7-16 400RTS 500RTS 3120830SECTION 7 ELECTRICALFIGURE 7-8. WIRING DIAGRAM - AUSTRALIAN SPEC 500RTS (DEUTZ DIESEL MACHINES)

3120830 400RTS 500RTS 7-17SECTION 7 ELECTRICAL

7-18 400RTS 500RTS 3120830SECTION 7 ELECTRICAL THIS PAGE INTENTIONALLY BLANK.

3120830 400RTS 500RTS 8-1SECTION 8DECALS

8-2 400RTS 500RTS 3120830SECTION 8 DECALSFIGURE 8-1. DECALS INSTALLATION - COMMON

3120830 400RTS 500RTS 8-3SECTION 8 DECALSFIGURE 8-1. DECALS INSTALLATION - COMMONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. DECALS INSTALLATION0254

8-4 400RTS 500RTS 3120830SECTION 8 DECALSRef. DECALS INSTALLATION (STANDARD PARTS)0257581 Ref. AUSTRALIAN SPEC 40253525 Ref. CE DUTCH SPEC 40253521 Re

3120830 400RTS 500RTS 8-5SECTION 8 DECALS35 A/R Decal - Capacity Options:3252304 4 Fixed Platform - 500RTS (Prior to S/N 68612)3252576 4 Fixed Platfor

1-20 400RTS 500RTS 3120830SECTION 1 FRAME7000247 Ref. CARRIER ASSEMBLY 201 7001931 1 Carrier202 7001911 3 Shaft203 7001913 3 Pin, Roll204 7001985 6 Wa

8-6 400RTS 500RTS 3120830SECTION 8 DECALS48 3820019 4 Rivet49 1 Decal - Capacity Caution Options:1703921 Australian Spec & Norwegian Spec1703921 C

3120830 400RTS 500RTS 9-1SECTION 9 RECOMMENDED SERVICEPARTS STOCKMODEL 400RTS/500RTSThe following list will service one machine (built to current prod

9-2 400RTS 500RTS 3120830SECTION 9 RECOMMENDED SERVICE PARTS STOCKMODEL 400RTS/500RTSThe following list will service one machine (built to current pro

3120830 400RTS 500RTS 10-1SECTION 10 SPECIAL OPTIONSNote: This list is to accomodate machines ordered with special equipment. Options may not be appl

10-2 400RTS 500RTS 3120830SECTION 10 SPECIAL OPTIONS0259220 Ref. Hose Shield Installation (4WD/4WS) 2410003317.3ft/5.3mShield, Hose Protection0254118

3120830 400RTS 500RTS 10-3SECTION 10 SPECIAL OPTIONSRef. Sky Accessory:0272477 Ref. Easi-Cladder Hydraulic (Dual Extension)0272439 Ref. Easi-Cladder A

10-4 400RTS 500RTS 3120830SECTION 10 SPECIAL OPTIONSNote: This list is to accomodate machines ordered with special equipment. Options may not be appli

PagePart Number PagePart Number PagePart NumberPagePart Number3120830 400RTS 500RTS 11-1SECTION 11 PART NUMBER INDEX0060023 ...2-48, 9-

PagePart Number PagePart Number PagePart NumberPagePart Number11-2 400RTS 500RTS 3120830SECTION 11 PART NUMBER INDEX0272242 ...

PagePart Number PagePart Number PagePart NumberPagePart Number3120830 400RTS 500RTS 11-3SECTION 11 PART NUMBER INDEX0901932 ...

3120830 400RTS 500RTS 1-21SECTION 1 FRAME1 Cover Kit Options:Ref. Note: Kit Replaces Items 5, 11 (Spacer), 12, 13 (Dowel Pins) & 301-308.Use 70001

PagePart Number PagePart Number PagePart NumberPagePart Number11-4 400RTS 500RTS 3120830SECTION 11 PART NUMBER INDEX1701535 ...

PagePart Number PagePart Number PagePart NumberPagePart Number3120830 400RTS 500RTS 11-5SECTION 11 PART NUMBER INDEX2420009 ...

PagePart Number PagePart Number PagePart NumberPagePart Number11-6 400RTS 500RTS 3120830SECTION 11 PART NUMBER INDEX2901481 ...

PagePart Number PagePart Number PagePart NumberPagePart Number3120830 400RTS 500RTS 11-7SECTION 11 PART NUMBER INDEX3510397 ...

PagePart Number PagePart Number PagePart NumberPagePart Number11-8 400RTS 500RTS 3120830SECTION 11 PART NUMBER INDEX4360228 ... 2-66, 9

PagePart Number PagePart Number PagePart NumberPagePart Number3120830 400RTS 500RTS 11-9SECTION 11 PART NUMBER INDEX2-67, 2-71, 2-72, 2-73, 4-5, 4-7,

PagePart Number PagePart Number PagePart NumberPagePart Number11-10 400RTS 500RTS 3120830SECTION 11 PART NUMBER INDEX7004249 ...

PagePart Number PagePart Number PagePart NumberPagePart Number3120830 400RTS 500RTS 11-11SECTION 11 PART NUMBER INDEX7016654 ...

PagePart Number PagePart Number PagePart NumberPagePart Number11-12 400RTS 500RTS 3120830SECTION 11 PART NUMBER INDEX

1-22 400RTS 500RTS 3120830SECTION 1 FRAMEFIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

3120830 400RTS 500RTS 1-23SECTION 1 FRAMEFIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIESITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. DRIVE HUB/BRAKE ASSEMBLY

3120830 400RTS 500RTS AREVISION LOGJune 1, 1993 - Original Issue Of ManualJanuary 1996 - Revised December 1997 - Revised November 11, 1999 - Updated P

1-24 400RTS 500RTS 3120830SECTION 1 FRAMERef. HUB/SPINDLE/BRAKE SUB-ASSEMBLY101 1 Brake Assembly Options:7010473 2WD/4WS Machines and 4WD Machines wit

3120830 400RTS 500RTS 1-25SECTION 1 FRAME303 1 Cap, Cover Use 70001111 Cast Cover (Original Equipment)Not Required Aluminum Cover (Service Replacement

1-26 400RTS 500RTS 3120830SECTION 1 FRAME504 7014103 6 Disc, Rotating505 Use Item 702 1 Ring, Back-up506 Use Item 702 1 O-Ring507 Use Item 702 1 Ring,

3120830 400RTS 500RTS 1-27SECTION 1 FRAMEFIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-28 400RTS 500RTS 3120830SECTION 1 FRAMEFIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATION

3120830 400RTS 500RTS 1-29SECTION 1 FRAMEFIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. FRAME MOUNTED

1-30 400RTS 500RTS 3120830SECTION 1 FRAME22 1060966 1 Cable - 16/2 (85ft/25.9m) (Not Shown) (S/N 1075516 to S/N 109670)0253237 Ref. LADDER INSTALLATIO

3120830 400RTS 500RTS 1-31SECTION 1 FRAME114 0641510 1 Bolt 5/16"-18NC x 1 1/4"115 to 116 Not Used117 3520071 A/R Cap0253446 Ref. OPTIONAL T

1-32 400RTS 500RTS 3120830SECTION 1 FRAME0253453 Ref. CIRCULAR LEVEL INSTALLATION —401 2420038 1 Level, Circular402 3910610 3 Screw #6-32NC x 5/8"

3120830 400RTS 500RTS 1-33SECTION 1 FRAMEFIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

B 400RTS 500RTS 3120830REVISION LOG

1-34 400RTS 500RTS 3120830SECTION 1 FRAMEFIGURE 1-8. FRAME MOUNTED OPTIONS INSTALLATION

3120830 400RTS 500RTS 1-35SECTION 1 FRAMEFIGURE 1-8. FRAME MOUNTED OPTIONS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0253678 Ref. LEVELING

1-36 400RTS 500RTS 3120830SECTION 1 FRAME0253821 Ref. HEADLIGHTS AND TAILLIGHTS INSTALLATION(OPTIONAL)3101 2920110 2 Headlight102 0901927 2 Bracket -

3120830 400RTS 500RTS 1-37SECTION 1 FRAMEFIGURE 1-8. FRAME MOUNTED OPTIONS INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-38 400RTS 500RTS 3120830SECTION 1 FRAMEFIGURE 1-9. TOW PACKAGE INSTALLATION - BALL (OPTIONAL)

3120830 400RTS 500RTS 1-39SECTION 1 FRAMEFIGURE 1-9. TOW PACKAGE INSTALLATION - BALL (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.0253079 Ref. T

1-40 400RTS 500RTS 3120830SECTION 1 FRAMEFIGURE 1-10. TOW PACKAGE INSTALLATION - PINTLE HOOK (OPTIONAL)

3120830 400RTS 500RTS 1-41SECTION 1 FRAMEFIGURE 1-10. TOW PACKAGE INSTALLATION - PINTLE HOOK (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.027149

1-42 400RTS 500RTS 3120830SECTION 1 FRAMEFIGURE 1-10. TOW PACKAGE INSTALLATION - PINTLE HOOK (OPTIONAL) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTIO

3120830 400RTS 500RTS 2-1SECTION 2GROUND CONTROLS

3120830 400RTS 500RTS iTABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLSFIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATION

3120830 400RTS 500RTS 2-3SECTION 2 GROUND CONTROLSFIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. CONTR

2-4 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLS8 3311505 A/R Locknut 5/16"-18NC9 4751600 8 Flatwasher 3/8"10 0901971 1 Bracket, Valve Mou

3120830 400RTS 500RTS 2-5SECTION 2 GROUND CONTROLS35 A/R Clamp Options:Not Required 2WD-2WS1320198 2WD-4WS - Clamp 5/8" Twin Hole (Prior to S/N 7

2-6 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLS4400461 Ref. HYDRAULIC TANK ASSEMBLY (S/N 112737 TO PRESENT) E151 4400461 1 Tank152 7026122 1 Plate,

3120830 400RTS 500RTS 2-7SECTION 2 GROUND CONTROLS301 (cont’d) 3600208 1 Auxiliary Pump Assembly (Machines Built July 1993 to Pres-ent)7013710 1 Motor

2-8 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLSFIGURE 2-2. CONTROL VALVE ASSEMBLY (PRIOR TO S/N 107516)

3120830 400RTS 500RTS 2-9SECTION 2 GROUND CONTROLSFIGURE 2-2. CONTROL VALVE ASSEMBLY (PRIOR TO S/N 107516)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref

2-10 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLSRef. CONTROL VALVE OPTIONS —51 4 Leveling Jack Valves Option:7012591 Cover Assembly (Includes Seals

3120830 400RTS 500RTS 2-11SECTION 2 GROUND CONTROLSFIGURE 2-2. CONTROL VALVE ASSEMBLY (PRIOR TO S/N 107516) (CONTINUED)ITEM # PART NUMBER QTY. DESCRI

ii 400RTS 500RTS 3120830FIGURE NO. TITLE PAGE NO.TABLE OF CONTENTSSECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-12 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLSFIGURE 2-3. CONTROL VALVE ASSEMBLY (S/N 107516 TO PRESENT)

3120830 400RTS 500RTS 2-13SECTION 2 GROUND CONTROLSFIGURE 2-3. CONTROL VALVE ASSEMBLY (S/N 107516 TO PRESENT)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-14 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLSFIGURE 2-4. ENGINE INSTALLATION - FORD VSG-411

3120830 400RTS 500RTS 2-15SECTION 2 GROUND CONTROLSFIGURE 2-4. ENGINE INSTALLATION - FORD VSG-411ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. ENGINE

2-16 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLS43 1 Stud Options:4300056 Stud (Standard Gas)Stud (Dual Fuel) (See Figure 2-5 for Call-out)44 38410

3120830 400RTS 500RTS 2-17SECTION 2 GROUND CONTROLS0253308/0253310 Ref. ENGINE INSTALLATION (STANDARD PARTS) 2/1101 Not Used102 4565830 1 Tube, Manifo

2-18 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLS145 1060360 1 Cable, Battery (Battery Neg to Ground)146 0630370 2 Rod, Tie-Down147 0400002 1 Tie-Do

3120830 400RTS 500RTS 2-19SECTION 2 GROUND CONTROLS302 (cont’d) 7019987 1 Coil Pack (“Clip On” Spark Plug Wires)7019989 1 Plug Wire Set (“Clip On” Spa

2-20 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLS603 4300068 2 Stud (Welded on Part)604 4751400 4 Flatwasher 1/4"605 4761400 4 Lockwasher 1/4&q

3120830 400RTS 500RTS 2-21SECTION 2 GROUND CONTROLSFIGURE 2-4. ENGINE INSTALLATION - FORD VSG-411 (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120830 400RTS 500RTS 1-1SECTION 1 FRAME

2-22 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLSFIGURE 2-5. DUAL FUEL COMPONENTS INSTALLATION - FORD VSG-411 ENGINE OPTION

3120830 400RTS 500RTS 2-23SECTION 2 GROUND CONTROLSFIGURE 2-5. DUAL FUEL COMPONENTS INSTALLATION - FORD VSG-411 ENGINE OPTIONITEM # PART NUMBER QTY.

2-24 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLS106 4751600 8 Flatwasher 3/8"107 4761600 8 Lockwasher 3/8"108 3311601 Nut 3/8"-16NCF

3120830 400RTS 500RTS 2-25SECTION 2 GROUND CONTROLSFIGURE 2-5. DUAL FUEL COMPONENTS INSTALLATION - FORD VSG-411 ENGINE OPTION ITEM # PART NUMBER QTY.

2-26 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLSFIGURE 2-6. 110 VOLT GENERATOR INSTALLATION (FORD VSG-411) (OPTIONAL)

3120830 400RTS 500RTS 2-27SECTION 2 GROUND CONTROLSFIGURE 2-6. 110 VOLT GENERATOR INSTALLATION (FORD VSG-411) (OPTIONAL)ITEM # PART NUMBER QTY. DESCR

2-28 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLSFIGURE 2-7. ENGINE INSTALLATION - FORD LSG-423

3120830 400RTS 500RTS 2-29SECTION 2 GROUND CONTROLSFIGURE 2-7. ENGINE INSTALLATION - FORD LSG-423ITEM # PART NUMBER QTY. DESCRIPTION REV.0254965/0254

2-30 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLS49 2420109 1 Gauge, Dipstick50 3790152 1 O-Ring, Pump51 4921714 1 Harness, Wiring (Not Shown)52 Not

3120830 400RTS 500RTS 2-31SECTION 2 GROUND CONTROLS0254964/0254966 Ref. ENGINE INSTALLATION 4/D120 to 121 Not Used122 2 Bracket, Exhaust Hanger Option

1-2 400RTS 500RTS 3120830SECTION 1 FRAMEFIGURE 1-1. FRAME, STEERING, AND AXLE INSTALLATIONS

2-32 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLS0238044 Ref. PRECISION GOVERNOR INSTALLATION A201 0901373 1 Bracket, Governor202 2500004 1 Governor

3120830 400RTS 500RTS 2-33SECTION 2 GROUND CONTROLSFIGURE 2-7. ENGINE INSTALLATION - FORD LSG-423 (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-34 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLSFIGURE 2-8. ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425

3120830 400RTS 500RTS 2-35SECTION 2 GROUND CONTROLSFIGURE 2-8. ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-36 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLS38 2 Screw Options:3911024 Screw #10-24NC x 1 1/2" Lg. (Prior to S/N 32690)3911026 Screw #10-2

3120830 400RTS 500RTS 2-37SECTION 2 GROUND CONTROLS116 6 Flatwasher Options:4750800 Flatwasher, #8 (Prior to S/N 46528)4751000 Flatwasher, #10 (S/N 46

2-38 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLS154 0340041 2 Clamp, 2" Muffler (Prior to September 1995)1320019 2 Clamp, 2" Muffler (Sep

3120830 400RTS 500RTS 2-39SECTION 2 GROUND CONTROLS2000126/2000149Ref. ENGINE COMPONENTS301 7012680 1 Alternator302 Use 1660249 1 Coupling (13 Teeth)

2-40 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLS404 7012679 1 Starter (Not Shown)405 7021869 1 Filter, Oil406 Use 7019988 1 Carburetor (Engine 200

3120830 400RTS 500RTS 2-41SECTION 2 GROUND CONTROLSFIGURE 2-8. ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425 (CONTINUED)ITEM # PART NUMBER QTY. DESC

3120830 400RTS 500RTS 1-3SECTION 1 FRAMEFIGURE 1-1. FRAME, STEERING, AND AXLE INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. FRAME, STEERI

2-42 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLSFIGURE 2-9. DUAL FUEL COMPONENTS INSTALLATION - FORD LSG-423/LRG-423 DIS/LRG-425

3120830 400RTS 500RTS 2-43SECTION 2 GROUND CONTROLSFIGURE 2-9. DUAL FUEL COMPONENTS INSTALLATION - FORD LSG-423/LRG-423 DIS/ LRG-425ITEM # PART NUMBE

2-44 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLS54 Not Required 0 LSG-4232180360 1 Fitting, Tee 1/8" NPT (LRG-423/LRG-425)55 0641510 2 Bolt 5

3120830 400RTS 500RTS 2-45SECTION 2 GROUND CONTROLSFIGURE 2-9. DUAL FUEL COMPONENTS INSTALLATION - FORD LSG-423/LRG-423 DIS/ LRG-425 (CONTINUED)ITEM

2-46 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLSFIGURE 2-10. GENERATOR INSTALLATION - FORD LSG-423/LRG-423/LRG-425

3120830 400RTS 500RTS 2-47SECTION 2 GROUND CONTROLSFIGURE 2-10. GENERATOR INSTALLATION - FORD LSG-423/LRG-423/LRG-425ITEM # PART NUMBER QTY. DESCRIPT

2-48 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLS25 0901609 1 Bracket, Box Mounting26 2 Bolt Options:0641507 2 Bolt 5/16-18NC x 7/8"0641407 2 B

3120830 400RTS 500RTS 2-49SECTION 2 GROUND CONTROLSFIGURE 2-10. GENERATOR INSTALLATION - FORD LSG-423/LRG-423/LRG-425 ITEM # PART NUMBER QTY. DESCRIP

2-50 400RTS 500RTS 3120830SECTION 2 GROUND CONTROLSFIGURE 2-11. ENGINE INSTALLATION - DEUTZ F3L1011

3120830 400RTS 500RTS 2-51SECTION 2 GROUND CONTROLSFIGURE 2-11. ENGINE INSTALLATION - DEUTZ F3L1011ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. ENGIN