Jlg E300 Parts Manual Bedienungsanleitung

Illustrated Parts ManualModelsE300AJE300AJPS/N 0300138358TO PRESENT3121254November 4, 2013

1-4 E300AJ E300AJP 3121254SECTION 1 FRAMEFIGURE 1-2. TIRE & WHEEL DRIVE INSTALLATION 101102141529189A99B1717223151620

5-8 E300AJ E300AJP 3121254SECTION 5 CYLINDERFIGURE 5-4. LIFT (TOWER BOOM) CYLINDER ASSEMBLY 221211513121411910836745232311722221916201918100

3121254 E300AJ E300AJP 5-9SECTION 5 CYLINDERFIGURE 5-4. LIFT (TOWER BOOM) CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1001107886 Ref LIF

5-10 E300AJ E300AJP 3121254SECTION 5 CYLINDERFIGURE 5-5. MASTER CYLINDER ASSEMBLY 16161002547638111091314121517171716161

3121254 E300AJ E300AJP 5-11SECTION 5 CYLINDERFIGURE 5-5. MASTER CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1001105989 Ref MASTER CYLIND

5-12 E300AJ E300AJP 3121254SECTION 5 CYLINDERFIGURE 5-6. STEER CYLINDER ASSEMBLY 10017172543109118761314121511616

3121254 E300AJ E300AJP 5-13SECTION 5 CYLINDERFIGURE 5-6. STEER CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1001108310 Ref STEER CYLINDER

5-14 E300AJ E300AJP 3121254SECTION 5 CYLINDERFIGURE 5-7. TELESCOPE CYLINDER ASSEMBLY 10016175476381091122018212121192424131412151

3121254 E300AJ E300AJP 5-15SECTION 5 CYLINDERFIGURE 5-7. TELESCOPE CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref TELESCOPE CYLINDER AS

5-16 E300AJ E300AJP 3121254SECTION 5 CYLINDERFIGURE 5-7. TELESCOPE CYLINDER ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121254 E300AJ E300AJP 6-1SECTION 6HYDRAULIC

3121254 E300AJ E300AJP 1-5SECTION 1 FRAMEFIGURE 1-2. TIRE & WHEEL DRIVE INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref WHEEL DRIVE INSTA

6-2 E300AJ E300AJP 3121254SECTION 6 HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM - E300AJ 1336413512281013313534113315253016252477133249142319373421

3121254 E300AJ E300AJP 6-3SECTION 6 HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM - E300AJITEM # PART NUMBER QTY. DESCRIPTION REV.1001109711 Ref HYDRAULIC

6-4 E300AJ E300AJP 3121254SECTION 6 HYDRAULICFIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - E300AJP 143941451331111434383712361627331727268814354101525

3121254 E300AJ E300AJP 6-5SECTION 6 HYDRAULICFIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - E300AJPITEM # PART NUMBER QTY. DESCRIPTION REV.1001109710 Ref HYD

6-6 E300AJ E300AJP 3121254SECTION 6 HYDRAULIC40 1001112948 4 Hose41 2752473 1 Hose (SN 0300179561 to Present)42 2221048 2 Fitting, Elbow (SN 03001795

3121254 E300AJ E300AJP 6-7SECTION 6 HYDRAULICFIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - E300AJP (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

6-8 E300AJ E300AJP 3121254SECTION 6 HYDRAULICFIGURE 6-3. HYDRAULIC DIAGRAM LIST ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: Diagrams with

3121254 E300AJ E300AJP 7-1SECTION 7ELECTRICAL

7-2 E300AJ E300AJP 3121254SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LISTITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: Diagrams with aste

3121254 E300AJ E300AJP 7-3SECTION 7 ELECTRICALFIGURE 7-1. ELECTRICAL DIAGRAM LIST (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-6 E300AJ E300AJP 3121254SECTION 1 FRAMEFIGURE 1-3. DRIVE HUB ASSEMBLY 1C11A1D1F1E6343533343231282130361B192422B829910111227715516261318252H2F

7-4 E300AJ E300AJP 3121254SECTION 7 ELECTRICALFIGURE 7-2. HARNESS COMPONENTS INSTALLATION PLATFORMCONTROLBOXDRIVEORIENTATIONSWITCHGROUNDCONTROLBO

3121254 E300AJ E300AJP 7-5SECTION 7 ELECTRICAL 510 510509 508503 503512445A511A445A511A445445445511511511502502303A513512A512B513A513B510ALARMMAI

7-6 E300AJ E300AJP 3121254SECTION 7 ELECTRICALFIGURE 7-2. HARNESS COMPONENTS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.1001109857 Ref PLATF

3121254 E300AJ E300AJP 7-7SECTION 7 ELECTRICAL104C 4460418 6 Connector, Female - 6 Position4460419 18 Socket, Female104D 4460225 2 Plug, Male - 6 Posi

7-8 E300AJ E300AJP 3121254SECTION 7 ELECTRICAL304 Not Used305 3in/10cm Tube, Insulated Options:2820118 SN 0300138358 to SN 03001682242820026 SN 030016

3121254 E300AJ E300AJP 7-9SECTION 7 ELECTRICAL333E 4460539 1 Plug, Male - 3 Position4460465 3 Socket, Female 333F 4460891 19 Plug, Male - 2 Position44

7-10 E300AJ E300AJP 3121254SECTION 7 ELECTRICAL411F 4460326 1 Plug, Male - 3 Position4460226 3 Socket, Female411G 7022012 1 Cable, Power411H 1 Shunt/B

3121254 E300AJ E300AJP 7-11SECTION 7 ELECTRICAL1 Cable Kit Options:2901818 Standard Specs (Includes Items 431-439) 24460025 UL Specs (Includes Items 4

7-12 E300AJ E300AJP 3121254SECTION 7 ELECTRICAL604 Ref Battery Charger Components:604A See Note 1 Charger Power/Interlock Harness (Note: Not Available

3121254 E300AJ E300AJP 7-13SECTION 7 ELECTRICAL701A 4460424 1 Connector, Female - 2 Position4460226 2 Socket, Female702 1001110444 1 Strobe Light Exte

3121254 E300AJ E300AJP 1-7SECTION 1 FRAMEFIGURE 1-3. DRIVE HUB ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.2780282 Ref DRIVE HUB ASSEMBLY A1 7000

7-14 E300AJ E300AJP 3121254SECTION 7 ELECTRICAL706B 1 Receptacle Options:4460346 1001110541 InstallationSee Note 1001110542 Installation (Note: Not Av

3121254 E300AJ E300AJP 7-15SECTION 7 ELECTRICAL706F (cont’d)4811400 Flatwasher 4mm3290405 Locknut M4 706G 1 Connector, Strain Relief Options:4460071 1

7-16 E300AJ E300AJP 3121254SECTION 7 ELECTRICAL0275217 0275715 Installation (Includes Items 706A, 706B, 706C & 706D)0275452 0275711 Installation (

3121254 E300AJ E300AJP 8-1SECTION 8DECALS

8-2 E300AJ E300AJP 3121254SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)UL SPECS ONLY1042534411122 324026422591011021011033013910301328243

3121254 E300AJ E300AJP 8-3SECTION 8 DECALS 192472625910430146213943201337812291833172435372323202723

8-4 E300AJ E300AJP 3121254SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref STANDARD DECAL INSTAL

3121254 E300AJ E300AJP 8-5SECTION 8 DECALS32 1 Decal - 500Lbs Capacity Options:1707014 SN 0300138358 to SN 03001428821001121801 SN 0300142882 to Prese

8-6 E300AJ E300AJP 3121254SECTION 8 DECALSFIGURE 8-2. DECAL INSTALLATION (COUNTRY SPECS)25411122 32402642259301391210301328243833614614231529531361624

3121254 E300AJ E300AJP 8-7SECTION 8 DECALS 19247269301462139432013378122918331724353723232027234425

1-8 E300AJ E300AJP 3121254SECTION 1 FRAME34 Use 70001368 1 O-Ring35 Use 70001368 1 O-Ring36 Use 70001368 1 PlugRef KIT OPTIONS101 7017007 1 Planet Gea

8-8 E300AJ E300AJP 3121254SECTION 8 DECALSFIGURE 8-2. DECAL INSTALLATION (COUNTRY SPECS)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref STANDARD DECAL IN

3121254 E300AJ E300AJP 8-9SECTION 8 DECALS15 cont’d 1001113171 Latin America Spec (Spanish/English Languages)16 See Note 1 Decal - Bar Code (Note: Not

8-10 E300AJ E300AJP 3121254SECTION 8 DECALS25 3 Decal - Warning Battery Ventilation Options:1703813 ANSI Spec (English Languages)1704341 Brazil Spec (

3121254 E300AJ E300AJP 8-11SECTION 8 DECALS43 1 Decal - Drive/Steer Instructions Options:1705351 ANSI Spec (English Languages)1001113680 Brazil Spec (

8-12 E300AJ E300AJP 3121254SECTION 8 DECALSFIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN/CE SPECS)25411122 12264225930 139461030 132824386146142315295313

3121254 E300AJ E300AJP 8-13SECTION 8 DECALS 192472625930146211337812291844461724353723232723

8-14 E300AJ E300AJP 3121254SECTION 8 DECALSFIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN/CE SPECS)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref STANDARD D

3121254 E300AJ E300AJP 8-15SECTION 8 DECALS38 1001110196 1 Decal - Manual Descent39 to 40 Not Used41 1001112461 1 Decal - Lift Diagram42 1001112777 1

8-16 E300AJ E300AJP 3121254SECTION 8 DECALSFIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN/CE SPECS) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121254 E300AJ E300AJP 9-1SECTION 9 RECOMMENDED SERVICEPARTS STOCKMODELS E300AJ & E300AJPThe following list will service one machine (built to cur

3121254 E300AJ E300AJP 1-9SECTION 1 FRAMEFIGURE 1-3. DRIVE HUB ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

9-2 E300AJ E300AJP 3121254SECTION 9 RECOMMENDED SERVICE PARTS STOCKMODELS E300AJ & E300AJPThe following list will service one machine (built to cu

3121254 E300AJ E300AJP 10-1SECTION 10 SPECIAL OPTIONSNote: This list is to accommodate machines ordered with special equipment. Options may not be ap

10-2 E300AJ E300AJP 3121254SECTION 10 SPECIAL OPTIONSContinued Ref Fluids & LubricantsRef Hydraulic Fluids (Hydraulic Tank)2300014 Ref Mobil 424Re

3121254 E300AJ E300AJP 10-3SECTION 10 SPECIAL OPTIONSRef Tools for Service2901443 1 Analyzer Kit 8896941 1 Wire Stripper7002821 1 Wire Crimper (To ins

10-4 E300AJ E300AJP 3121254SECTION 10 SPECIAL OPTIONSNote: This list is to accommodate machines ordered with special equipment. Options may not be app

PagePart Number PagePart Number PagePart NumberPagePart Number3121254 E300AJ E300AJP 11-1SECTION 11 PARTS NUMBER INDEX0060044 ...3-13, 3-

PagePart Number PagePart Number PagePart NumberPagePart Number11-2 E300AJ E300AJP 3121254SECTION 11 PARTS NUMBER INDEX1001109482 ... 7-15, 9-

PagePart Number PagePart Number PagePart NumberPagePart Number3121254 E300AJ E300AJP 11-3SECTION 11 PARTS NUMBER INDEX1060771 ...

PagePart Number PagePart Number PagePart NumberPagePart Number11-4 E300AJ E300AJP 3121254SECTION 11 PARTS NUMBER INDEX3311005 2-3, 2-11, 2-21, 3-2133

PagePart Number PagePart Number PagePart NumberPagePart Number3121254 E300AJ E300AJP 11-5SECTION 11 PARTS NUMBER INDEX4811400 ...

1-10 E300AJ E300AJP 3121254SECTION 1 FRAMEFIGURE 1-4. DRIVE MOTOR ASSEMBLY 13121110986745321

PagePart Number PagePart Number PagePart NumberPagePart Number11-6 E300AJ E300AJP 3121254SECTION 11 PARTS NUMBER INDEX7007933 ...

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

3121254 E300AJ E300AJP 1-11SECTION 1 FRAMEFIGURE 1-4. DRIVE MOTOR ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.3160237 Ref DRIVE MOTOR ASSEMBLY E1

1-12 E300AJ E300AJP 3121254SECTION 1 FRAMEFIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED) 10110610511104102103142419UL MACHINES

3121254 E300AJ E300AJP 1-13SECTION 1 FRAMEFIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref E

1-14 E300AJ E300AJP 3121254SECTION 1 FRAMERef CONTACTOR PLATE ASSEMBLY 1600294 Standard Spec1600300 UL Spec1 Harness, Contactor Options (Not Shown) (S

3121254 E300AJ E300AJP 1-15SECTION 1 FRAMEFIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTI

1-16 E300AJ E300AJP 3121254SECTION 1 FRAMEFIGURE 1-6. BATTERY BOX INSTALLATION 2327272130A62920152933293018172639221728142192812415332251614311

3121254 E300AJ E300AJP 1-17SECTION 1 FRAMEFIGURE 1-6. BATTERY BOX INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref BATTERIES INSTALLATION10011

1-18 E300AJ E300AJP 3121254SECTION 1 FRAMEFIGURE 1-7. FRAME COVERS INSTALLATION 9101287346511

3121254 E300AJ E300AJP 1-19SECTION 1 FRAMEFIGURE 1-7. FRAME COVERS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.1001109383 Ref FRAME COVERS IN

1-20 E300AJ E300AJP 3121254SECTION 1 FRAMEFIGURE 1-8. INVERTER INSTALLATION (OPTIONAL) 13

3121254 E300AJ E300AJP 1-21SECTION 1 FRAMEFIGURE 1-8. INVERTER INSTALLATION (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.1001110271 Ref INVERTER

1-22 E300AJ E300AJP 3121254SECTION 1 FRAMEFIGURE 1-8. INVERTER INSTALLATION (OPTIONAL) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121254 E300AJ E300AJP 2-1SECTION 2TURNTABLE

3121254 E300AJ E300AJP AREVISION LOGOctober 15, 2009 - Original Issue Of Manual (Edited to B/M 0010720 Revision 4)October 25, 2010 - Revised Manual (E

2-2 E300AJ E300AJP 3121254SECTION 2 TURNTABLEFIGURE 2-1. CONTROL VALVES & TANK/MOTOR INSTALLATIONS 1313292924161920B20A20218131315151916912

3121254 E300AJ E300AJP 2-3SECTION 2 TURNTABLEFIGURE 2-1. CONTROL VALVES & TANK/MOTOR INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref VAL

2-4 E300AJ E300AJP 3121254SECTION 2 TURNTABLE21B 1 Coupling70002523 Motor/Pump Assembly p/n 10011091277021367 Motor/Pump Assembly p/n 3600302100115905

3121254 E300AJ E300AJP 2-5SECTION 2 TURNTABLEFIGURE 2-1. CONTROL VALVES & TANK/MOTOR INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION

2-6 E300AJ E300AJP 3121254SECTION 2 TURNTABLEFIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY 41041021131151114687141912131414

3121254 E300AJ E300AJP 2-7SECTION 2 TURNTABLEFIGURE 2-2. MAIN CONTROL VALVE ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1001109445 Ref MAIN CONTR

2-8 E300AJ E300AJP 3121254SECTION 2 TURNTABLEFIGURE 2-3. BOOM FUNCTION VALVE ASSEMBLY 810612131313912136672111112111411543

3121254 E300AJ E300AJP 2-9SECTION 2 TURNTABLEFIGURE 2-3. BOOM FUNCTION VALVE ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref BOOM FUNCTION VALVE

2-10 E300AJ E300AJP 3121254SECTION 2 TURNTABLEFIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATION 81457612FRAME REF.TURNTABLE REF.AA102111 10510

3121254 E300AJ E300AJP 2-11SECTION 2 TURNTABLEFIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: See

B E300AJ E300AJP 3121254REVISION LOG

2-12 E300AJ E300AJP 3121254SECTION 2 TURNTABLEFIGURE 2-5. TURNTABLE BEARING ASSEMBLY

3121254 E300AJ E300AJP 2-13SECTION 2 TURNTABLEFIGURE 2-5. TURNTABLE BEARING ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV. Ref TURNTABLE BEARING A

2-14 E300AJ E300AJP 3121254SECTION 2 TURNTABLEFIGURE 2-6. SWING MOTOR ASSEMBLY 1001234448944576101213141415162517181920

3121254 E300AJ E300AJP 2-15SECTION 2 TURNTABLEFIGURE 2-6. SWING MOTOR ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1001107781 Ref SWING MOTOR ASSE

2-16 E300AJ E300AJP 3121254SECTION 2 TURNTABLEFIGURE 2-7. GROUND CONTROL BOX ASSEMBLY 101103105104101102261942121213036B29187111222321243043623

3121254 E300AJ E300AJP 2-17SECTION 2 TURNTABLEFIGURE 2-7. GROUND CONTROL BOX ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref GROUND CONTROL BOX A

2-18 E300AJ E300AJP 3121254SECTION 2 TURNTABLE27 4740420 AR Washer, Special O-Ring28 Not Used29 4750600 6 Flatwasher #6 Regular30 1001109497 1 Module,

3121254 E300AJ E300AJP 2-19SECTION 2 TURNTABLEFIGURE 2-7. GROUND CONTROL BOX ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-20 E300AJ E300AJP 3121254SECTION 2 TURNTABLEFIGURE 2-8. ELECTRICAL COMPONENTS INSTALLATIONS 2052012102032102047NOTE:SEE SECTION 7FOR CALLOUT2

3121254 E300AJ E300AJP 2-21SECTION 2 TURNTABLEFIGURE 2-8. ELECTRICAL COMPONENTS INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref BATTERY CHAR

3121254 E300AJ E300AJP iTABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-22 E300AJ E300AJP 3121254SECTION 2 TURNTABLE211 1001110444 1 Strobe Light Harness (Not Shown - See Section 7 for Break-down) (Note: Now Part of Main

3121254 E300AJ E300AJP 2-23SECTION 2 TURNTABLEFIGURE 2-8. ELECTRICAL COMPONENTS INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-24 E300AJ E300AJP 3121254SECTION 2 TURNTABLEFIGURE 2-9. HOODS INSTALLATION 3520220420320120112671261014101102103

3121254 E300AJ E300AJP 2-25SECTION 2 TURNTABLEFIGURE 2-9. HOODS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.1001110013 Ref HOODS INSTALLATION

2-26 E300AJ E300AJP 3121254SECTION 2 TURNTABLEFIGURE 2-9. HOODS INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121254 E300AJ E300AJP 3-1SECTION 3BOOM

3-2 E300AJ E300AJP 3121254SECTION 3 BOOMFIGURE 3-1. BOOM AND CYLINDERS INSTALLATION 1719811618311282361810139191130241418292522171517191819141

3121254 E300AJ E300AJP 3-3SECTION 3 BOOMFIGURE 3-1. BOOM AND CYLINDERS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref NOTE: SERVICE KITS ARE

3-4 E300AJ E300AJP 3121254SECTION 3 BOOM27 1 Tower Boom Assembly (See Tower Boom Assembly for Breakdown)1001108387 E300AJ1001107583 E300AJP28 1 Jib As

3121254 E300AJ E300AJP 3-5SECTION 3 BOOMFIGURE 3-1. BOOM AND CYLINDERS INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

ii E300AJ E300AJP 3121254FIGURE NO. TITLE PAGE NO.TABLE OF CONTENTSSECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-6 E300AJ E300AJP 3121254SECTION 3 BOOMFIGURE 3-2. TOWER BOOM ASSEMBLY 28323199991318162020161616991616202016161814192611239101091620169161217

3121254 E300AJ E300AJP 3-7SECTION 3 BOOMFIGURE 3-2. TOWER BOOM ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.TOWER BOOM ASSEMBLY1001108387 Ref E300

3-8 E300AJ E300AJP 3121254SECTION 3 BOOMFIGURE 3-3. MAIN BOOM ASSEMBLY 78778781820182019A20192011111111111111111111278787819201820182019A207111

3121254 E300AJ E300AJP 3-9SECTION 3 BOOMFIGURE 3-3. MAIN BOOM ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref NOTE: SERVICE KITS ARE AVAILABLE FO

3-10 E300AJ E300AJP 3121254SECTION 3 BOOM13 1 Telescope Cylinder Assembly Options (See Section 5 for Breakdown):Use 1001120974 Cylinder (E300AJ SN 030

3121254 E300AJ E300AJP 3-11SECTION 3 BOOM106 3311508 8 Nut, Flange 5/16in-18NC107 3311608 4 Nut, Flange 3/8in-16NC108 3340939 4 Pad, Rubber109 3900280

3-12 E300AJ E300AJP 3121254SECTION 3 BOOMFIGURE 3-4. JIB ASSEMBLY & PLATFORM SUPPORT INSTALLATION 515A5ORE300AJ66413833883388101014171720E3

3121254 E300AJ E300AJP 3-13SECTION 3 BOOMFIGURE 3-4. JIB ASSEMBLY & PLATFORM SUPPORT INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref NOTE

3-14 E300AJ E300AJP 3121254SECTION 3 BOOM16 1 Link, Jib (Top) Options:4846278 Link (SN 0300138358 to SN 0300157824)1001118482 Link (SN 0300157824 to P

3121254 E300AJ E300AJP 3-15SECTION 3 BOOMFIGURE 3-4. JIB ASSEMBLY & PLATFORM SUPPORT INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION

3121254 E300AJ E300AJP 1-1SECTION 1 FRAME

3-16 E300AJ E300AJP 3121254SECTION 3 BOOMFIGURE 3-5. PLATFORM ROTATOR ASSEMBLY 54541253232343425272444242320224152626515221B1A7753535353

3121254 E300AJ E300AJP 3-17SECTION 3 BOOMFIGURE 3-5. PLATFORM ROTATOR ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.0060044 Ref PLATFORM ROTATOR AS

3-18 E300AJ E300AJP 3121254SECTION 3 BOOMFIGURE 3-6. JIB SWING ROTATOR ASSEMBLY (E300AJP ONLY) 100A100B1013111021029141513161812101198271021713

3121254 E300AJ E300AJP 3-19SECTION 3 BOOMFIGURE 3-6. JIB SWING ROTATOR ASSEMBLY (E300AJP ONLY)ITEM # PART NUMBER QTY. DESCRIPTION REV.0060065 Ref JIB

3-20 E300AJ E300AJP 3121254SECTION 3 BOOMFIGURE 3-7. CABLE, CLAMPS & LIMIT SWITCHES INSTALLATION AABBCCDDEEFFGGHH13162271324252829303121461

3121254 E300AJ E300AJP 3-21SECTION 3 BOOMFIGURE 3-7. CABLE, CLAMPS & LIMIT SWITCHES INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref BOOM

3-22 E300AJ E300AJP 3121254SECTION 3 BOOMFIGURE 3-7. CABLE, CLAMPS & LIMIT SWITCHES INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION R

3121254 E300AJ E300AJP 4-1SECTION 4PLATFORM

4-2 E300AJ E300AJP 3121254SECTION 4 PLATFORMFIGURE 4-1. PLATFORM ASSEMBLY 2032092053073013133133063053053046210206210C210A210B20220720720487412

3121254 E300AJ E300AJP 4-3SECTION 4 PLATFORMFIGURE 4-1. PLATFORM ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref PLATFORM ASSEMBLY WITH GATEUse 1

1-2 E300AJ E300AJP 3121254SECTION 1 FRAMEFIGURE 1-1. STEER INSTALLATION 7123712310411416156912651310111211510810710410510611111011411310910210

4-4 E300AJ E300AJP 3121254SECTION 4 PLATFORM103 4 Nut 3290606 Cap Nut M63300151 Acorn Nut 1/4in-20NC104 4010618 2 Screw M6 x 50mm105 2 Cap-Plug Option

3121254 E300AJ E300AJP 4-5SECTION 4 PLATFORM210A (cont’d)AR Cover Components (Footswitch p/n 1001117172 Only)70002903 1 Gasket70002905 1

4-6 E300AJ E300AJP 3121254SECTION 4 PLATFORMFIGURE 4-2. PLATFORM CONSOLE ASSEMBLY 41262341251627254229173823412614101511192818254125412541315316

3121254 E300AJ E300AJP 4-7SECTION 4 PLATFORMFIGURE 4-2. PLATFORM CONSOLE ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref PLATFORM CONSOLE ASSEMBL

4-8 E300AJ E300AJP 3121254SECTION 4 PLATFORM37 4750800 4 Flatwasher #8 Regular38 1 Decal (Stop) Options:Use 1001132175 1 Prior to SN 0300150080 (was p

3121254 E300AJ E300AJP 4-9SECTION 4 PLATFORMFIGURE 4-2. PLATFORM CONSOLE ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

4-10 E300AJ E300AJP 3121254SECTION 4 PLATFORMFIGURE 4-3. CONTROLLER ASSEMBLY (DRIVE AND STEER) CONNECTTO PLUG1457610231524252616181720191718864

3121254 E300AJ E300AJP 4-11SECTION 4 PLATFORMFIGURE 4-3. CONTROLLER ASSEMBLY (DRIVE AND STEER)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: Origi

4-12 E300AJ E300AJP 3121254SECTION 4 PLATFORM108 Use 1001118418 1 Mechanical Assembly (Note: Not Available for Purchase)109 4460265 1 Plug, Male - 9 P

3121254 E300AJ E300AJP 4-13SECTION 4 PLATFORMFIGURE 4-3. CONTROLLER ASSEMBLY (DRIVE AND STEER) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121254 E300AJ E300AJP 1-3SECTION 1 FRAMEFIGURE 1-1. STEER INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.1001108599 Ref STEER INSTALLATION C1 0

4-14 E300AJ E300AJP 3121254SECTION 4 PLATFORMFIGURE 4-4. CONTROLLER ASSEMBLY (SWING & LIFT) 10911110710110210311010611210810121514132316485

3121254 E300AJ E300AJP 4-15SECTION 4 PLATFORMFIGURE 4-4. CONTROLLER ASSEMBLY (SWING & LIFT)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref Note: Orig

4-16 E300AJ E300AJP 3121254SECTION 4 PLATFORM108 70002734 4 Screw109 70002735 1 Can, Enclosure110 70002906 1 Cap111 Use 1001118419 1 Mechanical Assemb

3121254 E300AJ E300AJP 5-1SECTION 5CYLINDER

5-2 E300AJ E300AJP 3121254SECTION 5 CYLINDERFIGURE 5-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY 16161002547638119101314121521192018201711616

3121254 E300AJ E300AJP 5-3SECTION 5 CYLINDERFIGURE 5-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1001105153 Re

5-4 E300AJ E300AJP 3121254SECTION 5 CYLINDERFIGURE 5-2. LIFT (JIB) CYLINDER ASSEMBLY 18182547638119101413121514162019192111717100

3121254 E300AJ E300AJP 5-5SECTION 5 CYLINDERFIGURE 5-2. LIFT (JIB) CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1001108429 Ref LIFT (JIB)

5-6 E300AJ E300AJP 3121254SECTION 5 CYLINDERFIGURE 5-3. LIFT (MAIN BOOM) CYLINDER ASSEMBLY 23232100547683111091617141213151232319202118212122

3121254 E300AJ E300AJP 5-7SECTION 5 CYLINDERFIGURE 5-3. LIFT (MAIN BOOM) CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1001106880 Ref LIFT