Jlg 40H Parts Manual Bedienungsanleitung

Illustrated Parts ManualModels40H40H+6P/N3120241February 10, 2012

1-2 3120241SECTION 1 FRAMESECTION1FRAMEFIGURE 1-1. FRAME AND STEERING INSTALLATION - 2WD BUILT PRIOR TO MID 1984 (WITH DOUBLE ROD STEER CYLINDER)

2-36 3120241SECTION 2 TURNTABLESECTION2TURNTABLE30 7009324 Spring 231 7009325 Retainer 232 Spool (Not Sold Separately) 133 7006757 Seat 234 Kit Ring,

3120241 2-37SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-9. VICKERS VALVE ASSEMBLIES (PRIOR TO OCTOBER 1994) (CONTINUED)FIG & ITEM # PART NUMBER

2-38 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-10. VICKERS VALVE ASSEMBLY - STANDARD CONTROLS (OCTOBER1994 TO PRESENT)

3120241 2-39SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-10. VICKERS VALVE ASSEMBLY - STANDARD CONTROLS (OCTOBER 1994 TO PRESENT) FIG & ITEM # P

2-40 3120241SECTION 2 TURNTABLESECTION2TURNTABLE137 Kit O-Ring (2 Per Section A/R138 Not Serviced Cap, End (2 Per Section) A/R— — — — — — — — — —7009

3120241 2-41SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-10. VICKERS VALVE ASSEMBLY - STANDARD CONTROLS (OCTOBER 1994 TO PRESENT) (CONTINUED)FIG &am

2-42 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-11. VICKERS VALVE ASSEMBLY - HYDRAULIC CONTROLS (OCTOBER1994 TO PRESENT)

3120241 2-43SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-11. VICKERS VALVE ASSEMBLY - HYDRAULIC CONTROLS (OCTOBER 1994 TO PRESENT) FIG & ITEM #

2-44 3120241SECTION 2 TURNTABLESECTION2TURNTABLE150 #1 WORKING SECTION OPTIONS: Ref.7012356 Drive Ref.151 7012355 Spool 1152 7009399 Poppet 2153 7012

3120241 2-45SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-11. VICKERS VALVE ASSEMBLY - HYDRAULIC CONTROLS (OCTOBER 1994 TO PRESENT) (CONTINUED)FIG &a

3120241 1-3SECTION1FRAMESECTION 1 FRAMEFIGURE 1-1. FRAME AND STEERING INSTALLATION - 2WD BUILT PRIOR TO MID 1984 (WITH DOUBLE ROD STEER CYLINDER) FI

2-46 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-12. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION

3120241 2-47SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-12. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION FIG & ITEM # PART NUMBER DESCR

2-48 3120241SECTION 2 TURNTABLESECTION2TURNTABLE43 7004821 Guide Tube Assembly (1 Per Solenoid Assembly) A/R44 7002345 Cone, Female (1 Per Solenoid A

3120241 2-49SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-12. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION (CONTINUED)FIG & ITEM # PART N

2-50 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-12A.CONTROL VALVE ASSEMBLY- BANG-BANG WITH DUMP SECTION

3120241 2-51SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-12. CONTROL VALVE ASSEMBLY- BANG-BANG WITH DUMP SECTION FIG & ITEM # PART NUMBER DESCRI

2-52 3120241SECTION 2 TURNTABLESECTION2TURNTABLE153 #3 Section Options: 17002315 Telescope (4640941 Valve)7011182 Level (4640940 Valve)154 #4 Section

3120241 2-53SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-12. CONTROL VALVE ASSEMBLY- BANG-BANG WITH DUMP SECTION (CONTINUED)FIG & ITEM # PART NU

2-54 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-13. CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLETSECTION

3120241 2-55SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-13. CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET SECTION FIG & ITEM # PART NUMBER DESC

1-4 3120241SECTION 1 FRAMESECTION1FRAME33 0440019 Bearing, Cone 434 0440018 Bearing, Cup 435 4740016 Washer, Hardened 236 3323404 Nut, Slotted 1 1/2&

2-56 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-14. CONTROL VALVE ASSEMBLY - 1 SECTION BANG-BANG

3120241 2-57SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-14. CONTROL VALVE ASSEMBLY - 1 SECTION BANG-BANGFIG & ITEM # PART NUMBER DESCRIPTION QT

2-58 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-15. ACCESSORY VALVE ASSEMBLY (MILLER) HYDRAULIC CONTROLSBUILT THROUGH 1989)

3120241 2-59SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-15. ACCESSORY VALVE ASSEMBLY (MILLER) HYDRAULIC CONTROLS BUILT THROUGH 1989)FIG & ITEM

2-60 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-16. ACCESSORY VALVE ASSEMBLY (HYDRAFORCE) (HYDRAULICCONTROLS MACHINES BUILT 1990 TO SEPTEMB

3120241 2-61SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-16. ACCESSORY VALVE ASSEMBLY (HYDRAFORCE) (HYDRAULIC CONTROLS MACHINES BUILT 1990 TO SEPTEM

2-62 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-17. STEERING VALVE ASSEMBLY

3120241 2-63SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-17. STEERING VALVE ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.4640408 STEER

2-64 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-18. SWING DRIVE, BEARING AND LOCK INSTALLATIONS

3120241 2-65SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-18. SWING DRIVE, BEARING AND LOCK INSTALLATIONS FIG & ITEM # PART NUMBER DESCRIPTION QT

3120241 1-5SECTION1FRAMESECTION 1 FRAMEFIGURE 1-1. FRAME AND STEERING INSTALLATION - 2WD BUILT PRIOR TO MID 1984 (WITH DOUBLE ROD STEER CYLINDER) (C

2-66 3120241SECTION 2 TURNTABLESECTION2TURNTABLE107 4740004 Washer, Hardened 17108 3300183 Nut 5/8"-11NC (Grade 8) 23109 4740048 Washer, Modifie

3120241 2-67SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-18. SWING DRIVE, BEARING AND LOCK INSTALLATIONS (CONTINUED)FIG & ITEM # PART NUMBER DES

2-68 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-19. SWING MOTOR ASSEMBLY

3120241 2-69SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-19. SWING MOTOR ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3160094 SWING MOT

2-70 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-20. SWING BRAKE ASSEMBLIES - PRIOR TO APRIL 1992

3120241 2-71SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-20. SWING BRAKE ASSEMBLIES - PRIOR TO APRIL 1992 FIG & ITEM # PART NUMBER DESCRIPTION Q

2-72 3120241SECTION 2 TURNTABLESECTION2TURNTABLE0920032 SWING BRAKE ASSEMBLY - MICO Ref. BNote: Used Prior to April 1992. Ref.31 7007913 Capscrew 432

3120241 2-73SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-20. SWING BRAKE ASSEMBLIES - PRIOR TO APRIL 1992 (CONTINUED)FIG & ITEM # PART NUMBER DE

2-74 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-21. SWING BRAKE ASSEMBLY - APRIL 1992 TO PRESENT

3120241 2-75SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-21. SWING BRAKE ASSEMBLY - APRIL 1992 TO PRESENT FIG & ITEM # PART NUMBER DESCRIPTION Q

1-6 3120241SECTION 1 FRAMESECTION1FRAMEFIGURE 1-2. FRAME AND STEERING INSTALLATION - 2WD BUILT MID 1984 TO PRESENT (WITH SINGLE ROD STEER CYLINDER)

2-76 3120241SECTION 2 TURNTABLESECTION2TURNTABLE18 Kit Ring, Back-Up 119 Kit O-Ring 120 Kit O-Ring 121 Piston Options: 17007923 0920083 Brake (Prior

3120241 2-77SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-21. SWING BRAKE ASSEMBLY - APRIL 1992 TO PRESENT (CONTINUED)FIG & ITEM # PART NUMBER DE

2-78 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-22. SWING HUB ASSEMBLY

3120241 2-79SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-22. SWING HUB ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2780055 SWING HUB A

2-80 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-23. ROTARY COUPLING ASSEMBLY AND INSTALLATION

3120241 2-81SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-23. ROTARY COUPLING ASSEMBLY AND INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY.

2-82 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-24. DEUTZ F2L511 ENGINE INSTALLATION

3120241 2-83SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-24. DEUTZ F2L511 ENGINE INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0236

2-84 3120241SECTION 2 TURNTABLESECTION2TURNTABLE37 Bracket Options: 10901221 Racine Machines0901423 Vickers Machines38 4761600 Lockwasher 3/8" A

3120241 2-85SECTION2TURNTABLESECTION 2 TURNTABLE66 0641610 Bolt 3/8"-16NC x 1 1/4" 1067 4841965 Bracket, Support - Engine (Front) 168 Not U

3120241 1-7SECTION1FRAMESECTION 1 FRAMEFIGURE 1-2. FRAME AND STEERING INSTALLATION - 2WD BUILT MID 1984 TO PRESENT (WITH SINGLE ROD STEER CYLINDER)

2-86 3120241SECTION 2 TURNTABLESECTION2TURNTABLE0237627ELECTRICAL PANEL ASSEMBLY (VICKERS MACHINES BUILT NOVEMBER 1986 TO JUNE 1991)Ref. F251 3740059

3120241 2-87SECTION2TURNTABLESECTION 2 TURNTABLE352 3840829 Extension 13321401 Nut 10236526 SHUTDOWN KIT INSTALLATION Ref. —401 2900359 Shutdown Kit

2-88 3120241SECTION 2 TURNTABLESECTION2TURNTABLE710 Intake Tube Options: 14561598 Tube (Prior to August 1989)4561815 Tube (August 1989 to October 199

3120241 2-89SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-24. DEUTZ F2L511 ENGINE INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QT

2-90 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-25. GENERATOR INSTALLATION - DEUTZ F2L511

3120241 2-91SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-25. GENERATOR INSTALLATION - DEUTZ F2L511 FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

2-92 3120241SECTION 2 TURNTABLESECTION2TURNTABLE7 0641508 Bolt 5/16"-18NC x 1" 14761500 Lockwasher 5/16" 13311501 Nut 5/16"-18NC

3120241 2-93SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-25. GENERATOR INSTALLATION - DEUTZ F2L511 (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTI

2-94 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-26. DEUTZ F3L912 ENGINE INSTALLATION

3120241 2-95SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-26. DEUTZ F3L912 ENGINE INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0236

1-8 3120241SECTION 1 FRAMESECTION1FRAME18 4751600 Flatwasher 3/8" 319 4761600 Lockwasher 3/8" 220 3311601 Nut 3/8"-16NC 221 4300048 St

2-96 3120241SECTION 2 TURNTABLESECTION2TURNTABLE43 (cont’d) 3600052 Pump Assembly (May 1987 to January 1991)7004416 Pump Only 17004412 Coupling Only

3120241 2-97SECTION2TURNTABLESECTION 2 TURNTABLE75 0701217 Bolt, Metric 12mm x 45mm 40236541 ENGINE INSTALLATION - GEAR PUMP Ref. B0237632 ENGINE INS

2-98 3120241SECTION 2 TURNTABLESECTION2TURNTABLE0237627ELECTRICAL PANEL ASSEMBLY (MACHINES BUILT JULY 1986 TO DECEMBER 1992)Ref. F251 3740059 Relay 1

3120241 2-99SECTION2TURNTABLESECTION 2 TURNTABLE0237025 GENERATOR INSTALLATION (OPTIONAL) Ref. I501 2180730 Fitting, Special Adaptor 12180360 Fitting

2-100 3120241SECTION 2 TURNTABLESECTION2TURNTABLE7020423 Gasket, Injector Tip 37020433 Gasket 17020465 Cap, Filler 17026173 Switch, Broken Belt 17026

3120241 2-101SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-26. DEUTZ F3L912 ENGINE INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION Q

2-102 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-27. ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ F3L912ENGINE MACHINES ONLY

3120241 2-103SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-27. ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ F3L912 ENGINE MACHINES ONLY FIG & I

2-104 3120241SECTION 2 TURNTABLESECTION2TURNTABLE209 3430406 Pin, Clevis 1210 4751400 Flatwasher 1/4" 1211 3450203 Pin, Cotter 1/16" x 3/4&

3120241 2-105SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-27. ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ F3L912 ENGINE MACHINES ONLY (CONTINUED)

3120241 1-9SECTION1FRAMESECTION 1 FRAME111 0721003 Screw #10-24NC x 3/8" 6112 4761000 Lockwasher #10 6113 4740016 Washer, Hardened 2114 3323403

2-106 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-28. GENERATOR INSTALLATION - DEUTZ F3L912

3120241 2-107SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-28. GENERATOR INSTALLATION - DEUTZ F3L912 FIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

2-108 3120241SECTION 2 TURNTABLESECTION2TURNTABLE23 4761600 Lockwasher 3/8" (Prior to June 1995) 324 3311605 Locknut 3/8"-16NC (Prior to Ju

3120241 2-109SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-28. GENERATOR INSTALLATION - DEUTZ F3L912 (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPT

2-110 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-29. DEUTZ F3L1011 ENGINE INSTALLATION

3120241 2-111SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-29. DEUTZ F3L1011 ENGINE INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.02

2-112 3120241SECTION 2 TURNTABLESECTION2TURNTABLE31 3311601 Nut 3/8"-16UNC 332 4751600 Flatwasher 3/8" 333 1320060 Clamp 234 0641844 Bolt 1

3120241 2-113SECTION2TURNTABLESECTION 2 TURNTABLE0251291 ENGINE INSTALLATION Ref. C101 Not Used102 0641614 Bolt 3/8"-16NC x 1 3/4" 4103 475

2-114 3120241SECTION 2 TURNTABLESECTION2TURNTABLE313 4420037 Tape, Insulation 6.75"0252663COLD WEATHER PACKAGE INSTALLATION (OPTIONAL - NOT SHOW

3120241 2-115SECTION2TURNTABLESECTION 2 TURNTABLEUse 7020023 Filter, Fuel (was p/n 7012598) 1Use 7020455 Muffler (was p/n 7000694) 17021870 Filter, O

1-10 3120241SECTION 1 FRAMESECTION1FRAME139 Slotted Nut Options: 23313003 Standard - Nut 1 1/4”-7NC3313403 Standard - Nut 1 1/2”-6NC3323403 Standard

2-116 3120241SECTION 2 TURNTABLESECTION2TURNTABLE7020430 Gasket, Valve Cover 17020435 Dipstick 1FIGURE 2-29. DEUTZ F3L1011 ENGINE INSTALLATION (CONT

3120241 2-117SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-29. DEUTZ F3L1011 ENGINE INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION

2-118 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-30. GENERATOR INSTALLATION - DEUTZ F3L1011

3120241 2-119SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-30. GENERATOR INSTALLATION - DEUTZ F3L1011FIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

2-120 3120241SECTION 2 TURNTABLESECTION2TURNTABLE24 4761400 Lockwasher 1/4’ 225 4751400 Flatwasher 1/4" 24300068 Stud (Welded on Part) 226 32514

3120241 2-121SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-30. GENERATOR INSTALLATION - DEUTZ F3L1011FIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

2-122 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-31. FORD LSG 423 ENGINE INSTALLATION (WITH DISTRIBUTOR)(PRIOR TO MARCH 1995)

3120241 2-123SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-31. FORD LSG 423 ENGINE INSTALLATION (WITH DISTRIBUTOR) (PRIOR TO MARCH 1995) FIG & IT

2-124 3120241SECTION 2 TURNTABLESECTION2TURNTABLE25 Bracket (Radiator) Option: 20901180 Prior to March 19900901651 March 1990 to March 199526 3940804

3120241 2-125SECTION2TURNTABLESECTION 2 TURNTABLE52 1060172 Cable, Battery (Prior to July 1988) 153 Cable (Battery) Options: 11060074 Prior to Octobe

3120241 1-11SECTION1FRAMESECTION 1 FRAMEFIGURE 1-2. FRAME AND STEERING INSTALLATION - 2WD BUILT MID 1984 TO PRESENT (WITH SINGLE ROD STEER CYLINDER)

2-126 3120241SECTION 2 TURNTABLESECTION2TURNTABLE0236369ENGINE INSTALLATION - STANDARD GAS WITH GEAR PUMP AND ADECO THROTTLE (PRIOR TO JUNE 1987)Ref.

3120241 2-127SECTION2TURNTABLESECTION 2 TURNTABLE206 0641405 Bolt 1/4"-20NC x 5/8" 10207 4761400 Lockwasher 1/4" 10208 3740059 Relay,

2-128 3120241SECTION 2 TURNTABLESECTION2TURNTABLEVACUUM SWITCH INSTALLATIONS Ref.0237071 MAY 1985 TO APRIL 1986 Ref. —0236782 PRIOR TO MAY 1985 Ref.

3120241 2-129SECTION2TURNTABLESECTION 2 TURNTABLE7019931 Wire Set Spark Plug 17014677Major Components Kit (Includes 1 each of Standard Gas Carburetor

2-130 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-32. ADECO THROTTLE INSTALLATIONS - FORD ENGINE MACHINES

3120241 2-131SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-32. ADECO THROTTLE INSTALLATIONS - FORD ENGINE MACHINES FIG & ITEM # PART NUMBER DESCR

2-132 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-33. PRECISION GOVERNOR INSTALLATION - FORD ENGINE MACHINES

3120241 2-133SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-33. PRECISION GOVERNOR INSTALLATION - FORD ENGINE MACHINES FIG & ITEM # PART NUMBER DE

2-134 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-34. GENERATOR INSTALLATION - FORD ENGINE MACHINES BUILTPRIOR TO MARCH 1995

3120241 2-135SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-34. GENERATOR INSTALLATION - FORD ENGINE MACHINES BUILT PRIOR TO MARCH 1995 FIG & ITEM

1-12 3120241SECTION 1 FRAMESECTION1FRAMEFIGURE 1-3. FRAME AND STEERING INSTALLATION - 4WD

2-136 3120241SECTION 2 TURNTABLESECTION2TURNTABLE24 4460071Connector (Not Shown - Located at Ground Control Box)125 3300048Locknut, Conduit (Not Show

3120241 2-137SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-34. GENERATOR INSTALLATION - FORD ENGINE MACHINES BUILT PRIOR TO MARCH 1995 (CONTINUED)FIG

2-138 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-35. FORD LRG 423 DIS ENGINE ASSEMBLY (DISTRIBUTORLESS IGNITION SYSTEM) (MARCH 1995 TO S/N

3120241 2-139SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-35. FORD LRG 423 DIS ENGINE ASSEMBLY (DISTRIBUTORLESS IGNITION SYSTEM) (MARCH 1995 TO S/N

2-140 3120241SECTION 2 TURNTABLESECTION2TURNTABLE42 0100020 Sealant, Pipe (Not Shown) A/R43 0701015 Bolt, Metric M10 x 35mm 144 4791600 Starwasher 3/

3120241 2-141SECTION2TURNTABLESECTION 2 TURNTABLE141 3600071 Auxiliary Pump Assembly 17004247 Pump Only 17004249 Coupling Only 17004248 Motor, Replac

2-142 3120241SECTION 2 TURNTABLESECTION2TURNTABLE185 4566870 Tube, Exhaust 10239266 BATTERY INSTALLATION Ref. C201 3980003 Seat, Masonite 1202 040000

3120241 2-143SECTION2TURNTABLESECTION 2 TURNTABLE320 7019930 Assembly, Ignition Coil 1321 7019931 Wires, Spark Plug 17019932 Spark Plug 4322 7019933

2-144 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-36. FORD LRG 425 DIS ENGINE ASSEMBLY (DISTRIBUTORLESS IGNITION SYSTEM) (S/N 36897 TO PRESE

3120241 2-145SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-36. FORD LRG 425 DIS ENGINE ASSEMBLY (DISTRIBUTORLESS IGNITION SYSTEM) (S/N 36897 TO PRESE

3120241 1-13SECTION1FRAMESECTION 1 FRAMEFIGURE 1-3. FRAME AND STEERING INSTALLATION - 4WD FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.FRAME WE

2-146 3120241SECTION 2 TURNTABLESECTION2TURNTABLE42 0100020 Sealant, Pipe (Not Shown) A/R43 1670414 Cover, Terminal 144 to 46 Not Used47 4100025 Sock

3120241 2-147SECTION2TURNTABLESECTION 2 TURNTABLE139 0651828 Bolt 1/2"-13NC x 3 1/2" 1140 0641820 Bolt 1/2"-13NC x 2 1/2" 2141 36

2-148 3120241SECTION 2 TURNTABLESECTION2TURNTABLE0239266 BATTERY INSTALLATION Ref. C201 3980003 Seat, Masonite 1202 0400003 Battery 1203 0400002 Hold

3120241 2-149SECTION2TURNTABLESECTION 2 TURNTABLE316 7022153 Assembly, Water Pump 17019985 Pulley, Water Pump 17022156 Thermostat Assembly (Not Shown

2-150 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-37. GENERATOR INSTALLATION - FORD MACHINES BUILT MARCH1995 TO PRESENT

3120241 2-151SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-37. GENERATOR INSTALLATION - FORD MACHINES BUILT MARCH 1995 TO PRESENTFIG & ITEM # PAR

2-152 3120241SECTION 2 TURNTABLESECTION2TURNTABLE25 4751000 Flatwasher #10 626 4761000 Lockwasher #10 227 3251476 Nameplate, Generator 128 Cable, Con

3120241 2-153SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-37. GENERATOR INSTALLATION - FORD MACHINES BUILT MARCH 1995 TO PRESENTFIG & ITEM # PAR

2-154 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-38. DUEL FUEL INSTALLATION (FORD MACHINES)

3120241 2-155SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-38. DUEL FUEL INSTALLATION (FORD MACHINES)FIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

1-14 3120241SECTION 1 FRAMESECTION1FRAME14 Stud (Welded on Part) Options: A/R4300048 Prior to S/N 358724300045 S/N 35872 to Present15 4751800 Flatwas

2-156 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-39. WISCONSIN VG4D ENGINE INSTALLATION

3120241 2-157SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-39. WISCONSIN VG4D ENGINE INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0

2-158 3120241SECTION 2 TURNTABLESECTION2TURNTABLE37 0100010 Loctite #12 (Not Shown) A/R38 to 40 Not Used41 4843148 Weldment, Ring 142 3960247 Seal, A

3120241 2-159SECTION2TURNTABLESECTION 2 TURNTABLETHROTTLE INSTALLATIONS (STANDARD PARTS) Ref.201 Not Used202 4842288 Bracket 1203 0641406 Bolt 1/4&qu

2-160 3120241SECTION 2 TURNTABLESECTION2TURNTABLE0239266 BATTERY INSTALLATION Ref. B401 3980003 Seat, Masonite 1402 0400003 Battery 1403 0400002 Hold

3120241 2-161SECTION2TURNTABLESECTION 2 TURNTABLE0250705 CHOKE SOLENOID INSTALLATION Ref. A701 0901669 Bracket, Choke Solenoid 1702 0641406 Bolt, 1/4

2-162 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-40. PUMP COUPLING INSTALLATIONS

3120241 2-163SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-40. PUMP COUPLING INSTALLATIONS FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.PUMP COU

2-164 3120241SECTION 2 TURNTABLESECTION2TURNTABLE9 Lockwasher Options: 64761600 Lockwasher 3/8" (Ford Engine Machines) 64832000 Lockwasher 10mm

3120241 2-165SECTION2TURNTABLESECTION 2 TURNTABLE18 Lockwasher Options: A/R4761600 Lockwasher 3/8" (Ford Engine Machines) 84832000 Lockwasher 10

3120241 1-15SECTION1FRAMESECTION 1 FRAME109 0440091 Bearing, Thrust 3110 0642628 Bolt 1"-8NC x 3 1/2" 2111 3312602 Nut, Jam 1"-8NC 311

2-166 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-41. MAIN PUMP ASSEMBLY (FORD AND DEUTZ F3L912 MACHINES WITH VICKERS VALVES BUILT PRIOR TO M

3120241 2-167SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-41. MAIN PUMP ASSEMBLY (FORD AND DEUTZ F3L912 MACHINES WITH VICKERS VALVES BUILT PRIOR TO

2-168 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-42. MAIN PUMP ASSEMBLY (FORD AND DEUTZ F3L912 AND DEUTZ F3L1011 MACHINES WITH VICKERS VALVE

3120241 2-169SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-42. MAIN PUMP ASSEMBLY (FORD AND DEUTZ F3L912 AND DEUTZ F3L1011 MACHINES WITH VICKERS VALV

2-170 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-43. MAIN PUMP ASSEMBLY (DEUTZ F2L511 MACHINES)

3120241 2-171SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-43. MAIN PUMP ASSEMBLY (DEUTZ F2L511 MACHINES)FIG & ITEM # PART NUMBER DESCRIPTION QTY

2-172 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-44. PISTON PUMP ASSEMBLY - FRONT (OPTION ON FORD MACHINES)

3120241 2-173SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-44. PISTON PUMP ASSEMBLY - FRONT (OPTION ON FORD MACHINES) FIG & ITEM # PART NUMBER DE

2-174 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-44B. PISTON PUMP ASSEMBLY - REAR (OPTION ON FORD MACHINES)

3120241 2-175SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-44. PISTON PUMP ASSEMBLY - REAR (OPTION ON FORD MACHINES)FIG & ITEM # PART NUMBER DESC

1-16 3120241SECTION 1 FRAMESECTION1FRAMEFIGURE 1-4. TIRES AND WHEEL DRIVE INSTALLATIONS

2-176 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-45. TANKS AND HEATERS INSTALLATION

3120241 2-177SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-45. TANKS AND HEATERS INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.02363

2-178 3120241SECTION 2 TURNTABLESECTION2TURNTABLE203 2120103 Filter Assembly - Hydraulic Oil 12120107 Element, Filter 17004244 Indicator, Pressure 17

3120241 2-179SECTION2TURNTABLESECTION 2 TURNTABLE306 3251272 Nameplate - Hydraulic Oil Tank Heater (Right Box) 1307 Not Used308 4420026 Heater, Manif

2-180 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-46. GROUND CONTROLS COMPONENTS INSTALLATION (RACINEVALVE MACHINES)

3120241 2-181SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-46. GROUND CONTROLS COMPONENTS INSTALLATION (RACINE VALVE MACHINES) FIG & ITEM # PART

2-182 3120241SECTION 2 TURNTABLESECTION2TURNTABLE31 3251650 Lid (August 1985 to June 1987) 13251522 Lid (Prior to August 1985) 132 2080018 Screw (Top

3120241 2-183SECTION2TURNTABLESECTION 2 TURNTABLE61 4640005 Valve, Needle 32900062 Kit, Panel Mounting 31280422 GROUND CONTROL BOX AND HARNESS ASSEMB

2-184 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-47. GROUND CONTROL COMPONENTS INSTALLATION (VICKERSVALVE MACHINES WITH STANDARD CONTROLS)

3120241 2-185SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-47. GROUND CONTROL COMPONENTS INSTALLATION (VICKERS VALVE MACHINES WITH STANDARD CONTROLS)

3120241 1-17SECTION1FRAMESECTION 1 FRAMEFIGURE 1-4. TIRES AND WHEEL DRIVE INSTALLATIONS FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.WHEEL DRIV

2-186 3120241SECTION 2 TURNTABLESECTION2TURNTABLE0237855GROUND CONTROL BOX ASSEMBLY - DEUTZ F2L511/F3L912, FORD AND WISCONSIN (JUNE 1984 TO MAY 1994)

3120241 2-187SECTION2TURNTABLESECTION 2 TURNTABLE52 4460307 Sleeve 753 4460301 Terminal, Marker Strip 254 3251650 Lid (June 1987 to May 1994) 1325234

2-188 3120241SECTION 2 TURNTABLESECTION2TURNTABLE73 4070987 Shim, .015 174 3910804 Screw, #8-32NC x 1/4” 20236406 MANUAL DESCENT VALVES INSTALLATION

3120241 2-189SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-47. GROUND CONTROL COMPONENTS INSTALLATION (VICKERS VALVE MACHINES WITH STANDARD CONTROLS)

2-190 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-48. GROUND CONTROL COMPONENTS INSTALLATION (MACHINESWITH HYDRAULIC CONTROLS)

3120241 2-191SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-48. GROUND CONTROL COMPONENTS INSTALLATION (MACHINES WITH HYDRAULIC CONTROLS) FIG & IT

2-192 3120241SECTION 2 TURNTABLESECTION2TURNTABLE45 4460303 Block, Ground 146 1700788 Decal, Relay Functions 147 1700789 Decal, Relay Functions 148 N

3120241 2-193SECTION2TURNTABLESECTION 2 TURNTABLE68 Guard, Switch Options: 4Not Required All Machines Built Prior To May 19944060802 All Machines Bui

2-194 3120241SECTION 2 TURNTABLESECTION2TURNTABLE212 Not Used213 4751400 Flatwasher 1/4" 3214 0641610 Bolt 3/8"-16NC x 1 1/4" 4215 475

3120241 2-195SECTION2TURNTABLESECTION 2 TURNTABLE254 Bracket, Gauge Mounting Options: 10901212 Deutz F2L511/F3L912 (Prior to S/N 30866)3380309 Deutz

1-18 3120241SECTION 1 FRAMESECTION1FRAME3 (cont’d) 0920072 Brake - June 1987 to March 1992 (See Figure 1-8 for Breakdown)0920084 Brake - March 1992 t

2-196 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-49. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLEMOUNTED)

3120241 2-197SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-49. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED) FIG & ITEM # PART NUMBER DE

2-198 3120241SECTION 2 TURNTABLESECTION2TURNTABLE0236287HORIZONTAL CUT-OUT LIMIT SWITCH INSTALLA-TIONRef. D301 4360057 Switch, Limit 1302 0200048 Arm

3120241 2-199SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-49. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED) (CONTINUED)FIG & ITEM # PAR

2-200 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-50. HOODS INSTALLATION

3120241 2-201SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-50. HOODS INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1280449 HOODS INS

2-202 3120241SECTION 2 TURNTABLESECTION2TURNTABLE53 Cover - Front Center Options: 1Deutz F2L5112680348 February 1986 to Present2680238 Prior to Februa

3120241 3-1SECTION3BOOMSECTION 3 BOOMTABLE OF CONTENTSFIGURE DESCRIPTION PAGE3-1 2 SECTION BOOM ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . .

3-2 3120241SECTION 3 BOOMSECTION3BOOMFIGURE 3-1. 2 SECTION BOOM ASSEMBLIES

3120241 3-3SECTION3BOOMSECTION 3 BOOMFIGURE 3-1. 2 SECTION BOOM ASSEMBLIES FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.BOOM ASSEMBLY (STANDARD

3120241 1-19SECTION1FRAMESECTION 1 FRAMETIRE INSTALLATION OPTIONS: Ref.0234913 12.5 x 15 Pneumatic (2WD) Ref. A0235123 12.5 x 15 Foam-Filled (2WD) Re

3-4 3120241SECTION 3 BOOMSECTION3BOOM63 0641407 Bolt 1/4"-20NC x 7/8" 864 4751400 Flatwasher 1/4" 2165 4060568 Shield 266 4340413 Supp

3120241 3-5SECTION3BOOMSECTION 3 BOOMStandard 40H with Hydraulic Controls0800378 Prior to February 19900800647 February 1990 to Present0801099 800 LB

3-6 3120241SECTION 3 BOOMSECTION3BOOM108Platform Level Cylinder Assembly Options (See Sec-tion 5 for Breakdown)1Standard 40H with Standard Controls16

3120241 3-7SECTION3BOOMSECTION 3 BOOM0236490HYDRAULIC LINE SUPPORT INSTALLATION (MACHINES WITH STEERING WHEEL OR EXTEND-A-REACH OPTIONS)Ref. B201 434

3-8 3120241SECTION 3 BOOMSECTION3BOOMFIGURE 3-2. 3 SECTION BOOM ASSEMBLIES

3120241 3-9SECTION3BOOMSECTION 3 BOOMFIGURE 3-2. 3 SECTION BOOM ASSEMBLIES FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.BOOM ASSEMBLY (STANDARD

3-10 3120241SECTION 3 BOOMSECTION3BOOM46 4840627 Shield, Boom End 147 4740102 Washer, Spacer .25 148 4740136 Washer, Spacer .31 149 4740137 Washer, S

3120241 3-11SECTION3BOOMSECTION 3 BOOM88 3311402 Nut, Jam 1/4"-20NC 289 1320137 Clamp 190 4280033 Seal A/R91 4920618 Harness - 110V (Prior to Au

3-12 3120241SECTION 3 BOOMSECTION3BOOM105 (cont’d) 1683534 S/N 33111 to PresentSee Figure 3-5 46H/40H+6 with Hydraulic Controls106 Pin, Attach Option

3120241 3-13SECTION3BOOMSECTION 3 BOOMFIGURE 3-2. 3 SECTION BOOM ASSEMBLIES (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

1-20 3120241SECTION 1 FRAMESECTION1FRAMEFIGURE 1-5. DRIVE HUB ASSEMBLY

3-14 3120241SECTION 3 BOOMSECTION3BOOMFIGURE 3-3. BOOM WIPERS INSTALLATION (2 SECTION)

3120241 3-15SECTION3BOOMSECTION 3 BOOMFIGURE 3-3. BOOM WIPERS INSTALLATION (2 SECTION)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0236440 BOOM

3-16 3120241SECTION 3 BOOMSECTION3BOOMFIGURE 3-4. BOOM WIPERS INSTALLATION (3 SECTION)

3120241 3-17SECTION3BOOMSECTION 3 BOOMFIGURE 3-4. BOOM WIPERS INSTALLATION (3 SECTION) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0235306 BOO

3-18 3120241SECTION 3 BOOMSECTION3BOOM43 4751400 Flatwasher 1/4" 1044 3311401 Nut 1/4"-20NC 1045 2660019 Holder, Boom Wiper (Bottom Mid-Sec

3120241 3-19SECTION3BOOMSECTION 3 BOOMFIGURE 3-4. BOOM WIPERS INSTALLATION (3 SECTION) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3-20 3120241SECTION 3 BOOMSECTION3BOOMFIGURE 3-5. EXTEND-A-REACH INSTALLATIONS (40H+6 MACHINES)

3120241 3-21SECTION3BOOMSECTION 3 BOOMFIGURE 3-5. EXTEND-A-REACH INSTALLATIONS (40H+6 MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.EX

3-22 3120241SECTION 3 BOOMSECTION3BOOM3422766 CSA (S/N 40604 to Present)20 2160002 Fitting, Grease 621 3760133 Ring, Retaining (Prior to February 199

3120241 4-1SECTION4PLATFORMSSECTION 4 PLATFORMSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE4-1 STANDARD PLATFORM AND FOOTSWITCH INSTALLATION . . . . . . .

3120241 1-21SECTION1FRAMESECTION 1 FRAMEFIGURE 1-5. DRIVE HUB ASSEMBLY FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DRIVE HUB ASSEMBLIES:278009

4-2 3120241SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION.

3120241 4-3SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION. FIG & ITEM # PART NUMBER DESCRIPTION Q

4-4 3120241SECTION 4 PLATFORMSSECTION4PLATFORMS106 Not Used107 3340454 Pad, Brake 2108 4160026 Washer, Belleville 8109 2880404 Key 1110 0652014 Bolt

3120241 4-5SECTION4PLATFORMSSECTION 4 PLATFORMS153 Pin Options: 1Not Required Without Extend-A-ReachWith Extend-A-Reach3421426 Pin (Prior to January

4-6 3120241SECTION 4 PLATFORMSSECTION4PLATFORMS0235238 ROTATOR ASSEMBLY Ref. ENote: For Machines built Prior to September 1991 refer to Service Infor

3120241 4-7SECTION4PLATFORMSSECTION 4 PLATFORMS301 (cont’d) 3510150Platform with OEM Controllers (Prior to Septem-ber 1990)3510268 Platform (Septembe

4-8 3120241SECTION 4 PLATFORMSSECTION4PLATFORMS0237963 FOOTSWITCH INSTALLATION Ref. F401 0641408 Bolt 1/4"-20NC x 1" 33311405 Locknut 1/4&q

3120241 4-9SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION. (CONTINUED)FIG & ITEM # PART NUMBER DE

4-10 3120241SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION.

3120241 4-11SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION. FIG & ITEM # PART NUMBER DESCRIPTION

REVISION LOG3120241 AAugust 1984 - Original Issue Of ManualAugust 1987 - RevisedFebruary 1995 - Revised (Format Change)October 1995 - Change 1 Pa

1-22 3120241SECTION 1 FRAMESECTION1FRAME34 Spindle Options: 17000254 Prior to May 19897001997 May 1989 to Present35 7000206 Coupling, Input 1COVER ASS

4-12 3120241SECTION 4 PLATFORMSSECTION4PLATFORMS117 Bolt 3/8"-16NC x 1" Options: 10641608 Machines Without Extend-A-ReachNot Required Machi

3120241 4-13SECTION4PLATFORMSSECTION 4 PLATFORMS137 Ring, Retainer (Used Prior to March 1991) Options: 1Not Required Machines Without Extend-A-Reach3

4-14 3120241SECTION 4 PLATFORMSSECTION4PLATFORMS301 (cont’d) 3510276 Platform with Chain Attached Bumpers3’ x 6’ (91.5cm x 183cm)3510223 Platform - R

3120241 4-15SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION. (CONTINUED)FIG & ITEM # PART NUMBER

4-16 3120241SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-3. ROTATOR MOTOR ASSEMBLY.

3120241 4-17SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-3. ROTATOR MOTOR ASSEMBLY.FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3160083 ROTATOR

4-18 3120241SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-4. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITHOUT PROPTELE (MACHINES BUILT PRIOR TO SEPTEM

3120241 4-19SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-4. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITHOUT PROP TELE (MACHINES BUILT PRIOR TO SEPTE

4-20 3120241SECTION 4 PLATFORMSSECTION4PLATFORMS52 3900294 Screw, Machine #10-16NC x 1" 453 0960407 Bushing 154 Not Used55 4360209 Breaker, Circ

3120241 4-21SECTION4PLATFORMSSECTION 4 PLATFORMS65 (cont’d) 1600094 Vickers Valves66 Controller, PQ (Swing and Lift) 21600094 Racine Valves & Sol

3120241 1-23SECTION1FRAMESECTION 1 FRAME2900137 Disconnect and Seal Kit (102-106, 109, 13, 24, 25 and 33)12900137 Production Cast CoverNot Available P

4-22 3120241SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-5. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROPTELE (MACHINES BUILT PRIOR TO SEPTEMBER

3120241 4-23SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-5. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP TELE (MACHINES BUILT PRIOR TO SEPTEMBE

4-24 3120241SECTION 4 PLATFORMSSECTION4PLATFORMS51 4060092 Shield, Weatherproof 152 3911008 Screw, Machine #10-24NC x 1/2" 453 0960407 Bushing 1

3120241 4-25SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-5. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP TELE (MACHINES BUILT PRIOR TO SEPTEMBE

4-26 3120241SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-6. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS AND VICKERSVALVE (MACHINES BUILT SEPTEMBER 1991

3120241 4-27SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-6. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS AND VICKERS VALVE (MACHINES BUILT SEPTEMBER 1991

4-28 3120241SECTION 4 PLATFORMSSECTION4PLATFORMS33 4460311 Bar, Buss 134 4460305 Screw, Terminal 535 4460306 Washer, Terminal 536 4460307 Sleeve, Term

3120241 4-29SECTION4PLATFORMSSECTION 4 PLATFORMSNot Available Decal, Console (November 1994 to Present) 1Machines With Steer Switch In Drive Controlle

4-30 3120241SECTION 4 PLATFORMSSECTION4PLATFORMS306 4460205 Plug 1307 1320041 Clamp, Cable 1308 0721006 Bolt #10-24NC x 3/4” 1309 4751000 Flatwasher #

3120241 4-31SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-6. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS AND VICKERS VALVE (MACHINES BUILT SEPTEMBER 1991

1-24 3120241SECTION 1 FRAMESECTION1FRAMEFIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLY (4WD FRONT)

4-32 3120241SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-7. CONSOLE BOX ASSEMBLY - OEM CONTROLLERS.

3120241 4-33SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-7. CONSOLE BOX ASSEMBLY - OEM CONTROLLERS. FIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

4-34 3120241SECTION 4 PLATFORMSSECTION4PLATFORMS45 0960407 Bushing 146 3911008 Screw #10-24NC x 1/2" 4CONSOLE BOX ASSEMBLIES (VARIABLE PARTS) Re

3120241 4-35SECTION4PLATFORMSSECTION 4 PLATFORMSAC POWER CORD INSTALLATIONS Ref.0254410 40H Ref. 30254414 40H+6 Ref. 3301 4060092 Cover, Receptacle (S

4-36 3120241SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-8. CONSOLE BOX ASSEMBLY - HYDRAULIC CONTROLS.

3120241 4-37SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-8. CONSOLE BOX ASSEMBLY - HYDRAULIC CONTROLS. FIG & ITEM # PART NUMBER DESCRIPTION QTY.

4-38 3120241SECTION 4 PLATFORMSSECTION4PLATFORMS36 0641508 Bolt 5/16"-18NC 437 Not Used38 0751006 Screw #10-24NC x 3/4" 2139 3300177 Nut, T

3120241 4-39SECTION4PLATFORMSSECTION 4 PLATFORMSAC POWER CORD INSTALLATIONS Ref.0254410 40H Ref. 30254414 40H+6 Ref. 3301 4060092 Cover, Receptacle (S

4-40 3120241SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-9. CAPACITY INDICATOR INSTALLATION (OPTIONAL).

3120241 4-41SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-9. CAPACITY INDICATOR INSTALLATION (OPTIONAL). FIG & ITEM # PART NUMBER DESCRIPTION QTY

3120241 1-25SECTION1FRAMESECTION 1 FRAMEFIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLY (4WD FRONT) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DRIVE HUB

4-42 3120241SECTION 4 PLATFORMSSECTION4PLATFORMS0236834CAPACITY INDICATOR INSTALLATION (SEE NOTE FOR USAGE)Ref. C201 3580092 Pulley 1202 1670340 Cove

3120241 4-43SECTION4PLATFORMSSECTION 4 PLATFORMS0252285CAPACITY INDICATOR INSTALLATION - DOMESTIC STANDARD PLATFORMSRef. C0252510CAPACITY INDICATOR I

4-44 3120241SECTION 4 PLATFORMSSECTION4PLATFORMSCAPACITY INDICATOR ASSEMBLIES Ref.0255725 DOMESTIC STANDARD PLATFORM Ref. A0255726 CSA STANDARD PLATF

3120241 4-45SECTION4PLATFORMSSECTION 4 PLATFORMS FIGURE 4-9. CAPACITY INDICATOR INSTALLATION (OPTIONAL). (CONTINUED)FIG & ITEM # PART NUMBER DE

4-46 3120241SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS.

3120241 4-47SECTION4PLATFORMSSECTION 4 PLATFORMSFIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS. FIG & ITEM # PART NUMBER DESCRIPTION Q

4-48 3120241SECTION 4 PLATFORMSSECTION4PLATFORMSPLATFORM BUMPERS INSTALLATION (WELDED-ON TYPE)Ref.02506893’ x 5’ STANDARD PLATFORM WITH STANDARD CONT

3120241 4-49SECTION4PLATFORMSSECTION 4 PLATFORMS17 (cont’d) 1670719 Cover (Bumper Rail - 36" x 72" Platform) 11670724 Cover (Bumper Rail -

4-50 3120241SECTION 4 PLATFORMSSECTION4PLATFORMSFIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS. (CONTINUED)FIG & ITEM # PART NUMBER DE

3120241 5-1SECTION5CYL INDERSECTION 5 CYLINDERTABLE OF CONTENTSFIGURE DESCRIPTION PAGE5-1 AXLE LOCKOUT CYLINDER ASSEMBLY - 4WD/2WS (PRIOR TO SEPTEMBER

1-26 3120241SECTION 1 FRAMESECTION1FRAME48 7010455 Coupling 1— — — — — — — — — —70001940 Seal Kit - Hub (Includes Items 2, 9, 23, 39, 42, 202 and 204

5-2 3120241SECTION 5 CYLINDERSECTION5CYL INDERFIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY - 4WD/2WS (PRIOR TO SEPTEMBER 1992) (USE WITH OPTIONAL OSCIL

3120241 5-3SECTION5CYL INDERSECTION 5 CYLINDERFIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY - 4WD/2WS (PRIOR TO SEPTEMBER 1992) (USE WITH OPTIONAL OSCI

5-4 3120241SECTION 5 CYLINDERSECTION5CYL INDER12 Head Options: 11681344 2WD Built Prior to Mid 19841680892 2WD Built Mid 1984 to March 19851680892 4W

3120241 5-5SECTION5CYL INDERSECTION 5 CYLINDERFIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY - 4WD/2WS (PRIOR TO SEPTEMBER 1992) (USE WITH OPTIONAL OSCI

5-6 3120241SECTION 5 CYLINDERSECTION5CYL INDERFIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY

3120241 5-7SECTION5CYL INDERSECTION 5 CYLINDERFIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.Note: Thi

5-8 3120241SECTION 5 CYLINDERSECTION5CYL INDER21 Fitting, Grease Options: 12160003 2WD Built March 1985 to January 19922160002 2WD Built January 1992

3120241 5-9SECTION5CYL INDERSECTION 5 CYLINDERFIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

5-10 3120241SECTION 5 CYLINDERSECTION5CYL INDERFIGURE 5-3. LIFT CYLINDER ASSEMBLY - BOOM (PRIOR TO APRIL 1993)

3120241 5-11SECTION5CYL INDERSECTION 5 CYLINDERFIGURE 5-3. LIFT CYLINDER ASSEMBLY - BOOM (PRIOR TO APRIL 1993) FIG & ITEM # PART NUMBER DESCRIPT

3120241 1-27SECTION1FRAMESECTION 1 FRAME7010478 Piston Repair Kit - 7010473 Brake (Includes Items 155-160)1COVER ASSEMBLY Ref.See Kit Options Product

5-12 3120241SECTION 5 CYLINDERSECTION5CYL INDERFIGURE 5-4. LIFT CYLINDER ASSEMBLY - BOOM (APRIL 1993 TO PRESENT)

3120241 5-13SECTION5CYL INDERSECTION 5 CYLINDERFIGURE 5-4. LIFT CYLINDER ASSEMBLY - BOOM (APRIL 1993 TO PRESENT) FIG & ITEM # PART NUMBER DESCRI

5-14 3120241SECTION 5 CYLINDERSECTION5CYL INDERFIGURE 5-5. LIFT CYLINDER ASSEMBLY - EXTEND-A-REACH (40H+6 ONLY)

3120241 5-15SECTION5CYL INDERSECTION 5 CYLINDERFIGURE 5-5. LIFT CYLINDER ASSEMBLY - EXTEND-A-REACH (40H+6 ONLY) FIG & ITEM # PART NUMBER DESCRIP

5-16 3120241SECTION 5 CYLINDERSECTION5CYL INDERFIGURE 5-6. MASTER CYLINDER ASSEMBLIES

3120241 5-17SECTION5CYL INDERSECTION 5 CYLINDERFIGURE 5-6. MASTER CYLINDER ASSEMBLIES FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1681519 MAST

5-18 3120241SECTION 5 CYLINDERSECTION5CYL INDERFIGURE 5-7. PLATFORM LEVEL CYLINDER ASSEMBLIES (BUILT PRIOR TO JAN-UARY 1987)

3120241 5-19SECTION5CYL INDERSECTION 5 CYLINDERFIGURE 5-7. PLATFORM LEVEL CYLINDER ASSEMBLIES (BUILT PRIOR TO JANUARY 1987) FIG & ITEM # PART NU

5-20 3120241SECTION 5 CYLINDERSECTION5CYL INDERFIGURE 5-8. PLATFORM LEVEL CYLINDER ASSEMBLIES (BUILT JANUARY 1987 TO APRIL 1992)

3120241 5-21SECTION5CYL INDERSECTION 5 CYLINDERFIGURE 5-8. PLATFORM LEVEL CYLINDER ASSEMBLIES (BUILT JANUARY 1987 TO APRIL 1992) FIG & ITEM # PA

1-28 3120241SECTION 1 FRAMESECTION1FRAMEFIGURE 1-7. BRAKE ASSEMBLY - AUSCO AND MICO

5-22 3120241SECTION 5 CYLINDERSECTION5CYL INDERFIGURE 5-9. PLATFORM LEVEL CYLINDER ASSEMBLIES (BUILT APRIL 1992 TO PRESENT)

3120241 5-23SECTION5CYL INDERSECTION 5 CYLINDERFIGURE 5-9. PLATFORM LEVEL CYLINDER ASSEMBLIES (BUILT APRIL 1992 TO PRESENT) FIG & ITEM # PART NU

5-24 3120241SECTION 5 CYLINDERSECTION5CYL INDERFIGURE 5-10. PLATFORM LEVEL CYLINDER ASSEMBLIES (MODEL 40H+6 EXTEND-A-REACH) (PRIOR TO S/N 47925)

3120241 5-25SECTION5CYL INDERSECTION 5 CYLINDERFIGURE 5-10. PLATFORM LEVEL CYLINDER ASSEMBLIES (MODEL 40H+6 EXTEND-A-REACH) (PRIOR TO S/N 47925) FIG

5-26 3120241SECTION 5 CYLINDERSECTION5CYL INDERFIGURE 5-11. PLATFORM LEVEL CYLINDER ASSEMBLIES (MODEL 40H+6 EXTEND-A-REACH) (S/N 47925 TO PRESENT)

3120241 5-27SECTION5CYL INDERSECTION 5 CYLINDERFIGURE 5-11. PLATFORM LEVEL CYLINDER ASSEMBLIES (MODEL 40H+6 EXTEND-A-REACH) (S/N 47925 TO PRESENT) F

5-28 3120241SECTION 5 CYLINDERSECTION5CYL INDERFIGURE 5-12. STEER CYLINDER ASSEMBLY - 2WD (PRIOR TO MID 1984)

3120241 5-29SECTION5CYL INDERSECTION 5 CYLINDERFIGURE 5-12. STEER CYLINDER ASSEMBLY - 2WD (PRIOR TO MID 1984) FIG & ITEM # PART NUMBER DESCRIPTI

5-30 3120241SECTION 5 CYLINDERSECTION5CYL INDERFIGURE 5-13. STEER CYLINDER ASSEMBLY - 2WD (MID 1984 TO PRESENT)

3120241 5-31SECTION5CYL INDERSECTION 5 CYLINDERFIGURE 5-13. STEER CYLINDER ASSEMBLY - 2WD (MID 1984 TO PRESENT) FIG & ITEM # PART NUMBER DESCRIP

3120241 1-29SECTION1FRAMESECTION 1 FRAMEFIGURE 1-7. BRAKE ASSEMBLY - AUSCO AND MICO FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0920027 BRAKE

5-32 3120241SECTION 5 CYLINDERSECTION5CYL INDERFIGURE 5-14. STEER CYLINDER ASEMBLY - 4WD

3120241 5-33SECTION5CYL INDERSECTION 5 CYLINDERFIGURE 5-14. STEER CYLINDER ASEMBLY - 4WD FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1681555 S

5-34 3120241SECTION 5 CYLINDERSECTION5CYL INDERFIGURE 5-15. TELESCOPE CYLINDER ASSEMBLY (2-SECTION) (PRIOR TO JULY 1985.)

3120241 5-35SECTION5CYL INDERSECTION 5 CYLINDERFIGURE 5-15. TELESCOPE CYLINDER ASSEMBLY (2-SECTION) (PRIOR TO JULY 1985.) FIG & ITEM # PART NUMB

5-36 3120241SECTION 5 CYLINDERSECTION5CYL INDERFIGURE 5-16. TELESCOPE CYLINDER ASSEMBLY (2-SECTION) (JULY 1985 TO PRESENT)

3120241 5-37SECTION5CYL INDERSECTION 5 CYLINDERFIGURE 5-16. TELESCOPE CYLINDER ASSEMBLY (2-SECTION) (JULY 1985 TO PRESENT) FIG & ITEM # PART NUM

5-38 3120241SECTION 5 CYLINDERSECTION5CYL INDERFIGURE 5-17. TELESCOPE CYLINDER ASSEMBLY (3-SECTION)

3120241 5-39SECTION5CYL INDERSECTION 5 CYLINDERFIGURE 5-17. TELESCOPE CYLINDER ASSEMBLY (3-SECTION) FIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

5-40 3120241SECTION 5 CYLINDERSECTION5CYL INDERFIGURE 5-18. CYLINDER BELLOWS INSTALLATION

3120241 5-41SECTION5CYL INDERSECTION 5 CYLINDERFIGURE 5-18. CYLINDER BELLOWS INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.CYLINDER

1-30 3120241SECTION 1 FRAMESECTION1FRAME41 7007916 Spring 642 7007909 Friction Disc 343 7007902 Separator 244 7007907 Disc (Large Diameter) 145 70079

5-42 3120241SECTION 5 CYLINDERSECTION5CYL INDERFIGURE 5-18. CYLINDER BELLOWS INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. R

3120241 6-1SECTION6HYDRAUL ICSSECTION 6 HYDRAULICSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE6-1 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . .

6-2 3120241SECTION 6 HYDRAULICSSECTION6HYDRAUL ICS FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.HYDRAULIC DIAGRAM LIST Ref.Note: Diagrams with a

3120241 6-3SECTION6HYDRAUL ICSSECTION 6 HYDRAULICSHYDRAULIC CONTROLLED MACHINES Ref.2791753 3 Section Boom (Prior to May 1993) Ref. B2792074 3 Sectio

6-4 3120241SECTION 6 HYDRAULICSSECTION6HYDRAUL ICS FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.GAS ENGINES WITH RACINE VALVES: Ref.2790902 Ford

3120241 6-5SECTION6HYDRAUL ICSSECTION 6 HYDRAULICSROTATE HYDRAULIC DIAGRAMS: Ref.2790889* 2-Section Boom Ref. F2790995* 3-Section Boom Ref. C2790962

6-6 3120241SECTION 6 HYDRAULICSSECTION6HYDRAUL ICSFIGURE 6-2. AXLE LOCKOUT HYDRAULIC DIAGRAM

3120241 6-7SECTION6HYDRAUL ICSSECTION 6 HYDRAULICSFIGURE 6-2. AXLE LOCKOUT HYDRAULIC DIAGRAM FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.27919

6-8 3120241SECTION 6 HYDRAULICSSECTION6HYDRAUL ICSFIGURE 6-3. DRIVE HYDRAULIC DIAGRAM (2WD)

3120241 6-9SECTION6HYDRAUL ICSSECTION 6 HYDRAULICSFIGURE 6-3. DRIVE HYDRAULIC DIAGRAM (2WD) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.279129

3120241 1-31SECTION1FRAMESECTION 1 FRAMEFIGURE 1-7. BRAKE ASSEMBLY - AUSCO AND MICO (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

6-10 3120241SECTION 6 HYDRAULICSSECTION6HYDRAUL ICSFIGURE 6-4. DRIVE HYDRAULIC DIAGRAM (4WD)

3120241 6-11SECTION6HYDRAUL ICSSECTION 6 HYDRAULICSFIGURE 6-4. DRIVE HYDRAULIC DIAGRAM (4WD) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.27913

6-12 3120241SECTION 6 HYDRAULICSSECTION6HYDRAUL ICS51 2751010 Hose 152 2750774 Hose 253 Not Used54 0100020 Loctite #56747 A/R55 2220355 Fitting, 45°

3120241 6-13SECTION6HYDRAUL ICSSECTION 6 HYDRAULICSFIGURE 6-4. DRIVE HYDRAULIC DIAGRAM (4WD) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY

6-14 3120241SECTION 6 HYDRAULICSSECTION6HYDRAUL ICSFIGURE 6-5. LEVEL HYDRAULIC DIAGRAM (2-SECTION)

3120241 6-15SECTION6HYDRAUL ICSSECTION 6 HYDRAULICSFIGURE 6-5. LEVEL HYDRAULIC DIAGRAM (2-SECTION) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

6-16 3120241SECTION 6 HYDRAULICSSECTION6HYDRAUL ICSFIGURE 6-6. LEVEL HYDRAULIC DIAGRAM (3-SECTION)

3120241 6-17SECTION6HYDRAUL ICSSECTION 6 HYDRAULICSFIGURE 6-6. LEVEL HYDRAULIC DIAGRAM (3-SECTION) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

6-18 3120241SECTION 6 HYDRAULICSSECTION6HYDRAUL ICSFIGURE 6-7. LEVEL HYDRAULIC DIAGRAM WITH EXTEND-A-REACH AND ROTATE SUPPORT

3120241 6-19SECTION6HYDRAUL ICSSECTION 6 HYDRAULICSFIGURE 6-7. LEVEL HYDRAULIC DIAGRAM WITH EXTEND-A-REACH AND ROTATE SUPPORT FIG & ITEM # PART

REVISION LOGB 3120241

1-32 3120241SECTION 1 FRAMESECTION1FRAMEFIGURE 1-8. BRAKE ASSEMBLY - AUSCO

6-20 3120241SECTION 6 HYDRAULICSSECTION6HYDRAUL ICSFIGURE 6-8. LIFT HYDRAULIC DIAGRAM (VICKERS)

3120241 6-21SECTION6HYDRAUL ICSSECTION 6 HYDRAULICSFIGURE 6-8. LIFT HYDRAULIC DIAGRAM (VICKERS) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.27

6-22 3120241SECTION 6 HYDRAULICSSECTION6HYDRAUL ICSFIGURE 6-9. MANUAL DESCENT HYDRAULIC DIAGRAM

3120241 6-23SECTION6HYDRAUL ICSSECTION 6 HYDRAULICSFIGURE 6-9. MANUAL DESCENT HYDRAULIC DIAGRAM FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.27

6-24 3120241SECTION 6 HYDRAULICSSECTION6HYDRAUL ICSFIGURE 6-10. PUMP HYDRAULIC DIAGRAM WITH 3-CYLINDER DEUTZ

3120241 6-25SECTION6HYDRAUL ICSSECTION 6 HYDRAULICSFIGURE 6-10. PUMP HYDRAULIC DIAGRAM WITH 3-CYLINDER DEUTZ FIG & ITEM # PART NUMBER DESCRIPTIO

6-26 3120241SECTION 6 HYDRAULICSSECTION6HYDRAUL ICS47 2220634 Fitting, Tee 148 2751012 Hose 149 2220582 Fitting, Straight 450 2220605 Fitting, Tee 15

3120241 6-27SECTION6HYDRAUL ICSSECTION 6 HYDRAULICSFIGURE 6-10. PUMP HYDRAULIC DIAGRAM WITH 3-CYLINDER DEUTZ (CONTINUED)FIG & ITEM # PART NUMBER

6-28 3120241SECTION 6 HYDRAULICSSECTION6HYDRAUL ICSFIGURE 6-11. PUMP HYDRAULIC DIAGRAM WITH FORD ENGINES (MARCH 1995 TO PRESENT)

3120241 6-29SECTION6HYDRAUL ICSSECTION 6 HYDRAULICSFIGURE 6-11. PUMP HYDRAULIC DIAGRAM WITH FORD ENGINES (MARCH 1995 TO PRESENT) FIG & ITEM # PA

3120241 1-33SECTION1FRAMESECTION 1 FRAMEFIGURE 1-8. BRAKE ASSEMBLY - AUSCO FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0920072 BRAKE ASSEMBLY

6-30 3120241SECTION 6 HYDRAULICSSECTION6HYDRAUL ICS49 2220111 Fitting, 90° 150 2220470 Fitting, 90° 251 2220416 Fitting, 90° 152 2751412 Hose 153 275

3120241 6-31SECTION6HYDRAUL ICSSECTION 6 HYDRAULICSFIGURE 6-11. PUMP HYDRAULIC DIAGRAM WITH FORD ENGINES (MARCH 1995 TO PRESENT) (CONTINUED)FIG &

6-32 3120241SECTION 6 HYDRAULICSSECTION6HYDRAUL ICSFIGURE 6-12. ROTATE HYDRAULIC DIAGRAMS 2-SECTION AND 3-SECTION BOOMS

3120241 6-33SECTION6HYDRAUL ICSSECTION 6 HYDRAULICSFIGURE 6-12. ROTATE HYDRAULIC DIAGRAMS 2-SECTION AND 3-SECTION BOOMS FIG & ITEM # PART NUMBER

6-34 3120241SECTION 6 HYDRAULICSSECTION6HYDRAUL ICSFIGURE 6-13. SEQUENCE HYDRAULIC DIAGRAM

3120241 6-35SECTION6HYDRAUL ICSSECTION 6 HYDRAULICSFIGURE 6-13. SEQUENCE HYDRAULIC DIAGRAM FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2791698

6-36 3120241SECTION 6 HYDRAULICSSECTION6HYDRAUL ICSFIGURE 6-14. STEER HYDRAULIC DIAGRAM 2WD AND 4WD

3120241 6-37SECTION6HYDRAUL ICSSECTION 6 HYDRAULICSFIGURE 6-14. STEER HYDRAULIC DIAGRAM 2WD AND 4WD FIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

6-38 3120241SECTION 6 HYDRAULICSSECTION6HYDRAUL ICSFIGURE 6-15. SWING HYDRAULIC DIAGRAM

3120241 6-39SECTION6HYDRAUL ICSSECTION 6 HYDRAULICSFIGURE 6-15. SWING HYDRAULIC DIAGRAM FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2791190 SW

1-34 3120241SECTION 1 FRAMESECTION1FRAMEFIGURE 1-9. BRAKE ASSEMBLY - MICO

6-40 3120241SECTION 6 HYDRAULICSSECTION6HYDRAUL ICSFIGURE 6-16. TELESCOPE HYDRAULIC DIAGRAM

3120241 6-41SECTION6HYDRAUL ICSSECTION 6 HYDRAULICSFIGURE 6-16. TELESCOPE HYDRAULIC DIAGRAM FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.279090

6-42 3120241SECTION 6 HYDRAULICSSECTION6HYDRAUL ICSFIGURE 6-16. TELESCOPE HYDRAULIC DIAGRAM (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY.

3120241 7-1SECTION7ELECTRICALSECTION 7 ELECTRICALTABLE OF CONTENTSFIGURE DESCRIPTION PAGE7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . .

7-2 3120241SECTION 7 ELECTRICALSECTION7ELECTRICAL FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.7-1 ELECTRICAL DIAGRAM LIST Ref.Note: Diagrams w

3120241 7-3SECTION7ELECTRICALSECTION 7 ELECTRICAL0140026 Alarm (Tilt Alarm Only - Located at Console) A/RBeacon/Strobe Light Wiring Diagrams Ref.4931

7-4 3120241SECTION 7 ELECTRICALSECTION7ELECTRICAL4360182 Switch, Oil Pressure 14360157 Switch, Water Temperature 10255058Engine Distress Wiring Diagr

3120241 7-5SECTION7ELECTRICALSECTION 7 ELECTRICAL4931691 Heaters Wiring Diagram (Deutz F3L912) Ref. D1060300 Cable, Electrical - 16/3 50 ft.1060515 C

7-6 3120241SECTION 7 ELECTRICALSECTION7ELECTRICAL4931424Wiring Diagram - Adeco Throttle and With Prop Tele (August 1985 to Mid 1987)Ref. A4360209 Bre

3120241 7-7SECTION7ELECTRICALSECTION 7 ELECTRICAL2920111 Worklight 24931912 Power Tool Wiring Diagram Ref. A4931669Proportional Telescope Wiring Diag

3120241 1-35SECTION1FRAMESECTION 1 FRAMEFIGURE 1-9. BRAKE ASSEMBLY - MICO FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.BRAKE ASSEMBLY - MICO OP

7-8 3120241SECTION 7 ELECTRICALSECTION7ELECTRICAL4931430/1280581Engine Wiring Diagram With Glow Plugs Ref. -/B4931476Ground Control Box Wiring Diagra

3120241 7-9SECTION7ELECTRICALSECTION 7 ELECTRICAL4931487/1280577Valve Wiring Diagram - Without Steering WheelRef. A/C4931488/1280577Valve Wiring Diag

7-10 3120241SECTION 7 ELECTRICALSECTION7ELECTRICAL4931685/1280826Engine Wiring Diagram - Standard (June 1987 - March 1995)Ref. F/H4360228 Switch, Rem

3120241 7-11SECTION7ELECTRICALSECTION 7 ELECTRICAL4931836Ground Control Box Wiring Diagram (See Ground Control Box Installation for Har-nesses) (Prio

7-12 3120241SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-2. WIRING DIAGRAM - DUAL FUEL (FORD AND WISCONSIN ENGINES).1281738 - Rev H

3120241 7-13SECTION7ELECTRICALSECTION 7 ELECTRICALFIGURE 7-3. WIRING DIAGRAM - 110V GENERATOR (DEUTZ ENGINE).4931693 - Rev E

7-14 3120241SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-4. WIRING DIAGRAM - 110V GENERATOR (FORD ENGINE).

3120241 7-15SECTION7ELECTRICALTHIS PAGE INTENTIONALLY LEFT BLANK

7-16 3120241SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-5. WIRING DIAGRAM - PLATFORM CONSOLE STANDARD CONTROLS

3120241 7-17SECTION7ELECTRICALSECTION 7 ELECTRICALFIGURE 7-5. WIRING DIAGRAM - PLATFORM CONSOLE STANDARD CONTROLS 1281682 - Rev B

1-36 3120241SECTION 1 FRAMESECTION1FRAME24 7007924 Plug, Pipe 1— — — — — — — — — — — 2900766 Seal Kit (Includes Items 8,13,17,18,19,20,22 & 23) 1

7-18 3120241SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-6. WIRING DIAGRAM - PLATFORM CONSOLE HYDRAULIC CONTROLS1280994 - Rev D

3120241 7-19SECTION7ELECTRICALTHIS PAGE INTENTIONALLY LEFT BLANK

7-20 3120241SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-7. WIRING DIAGRAM - STANDARD (DEUTZ F2L511/F3L912 AND WIS-CONSIN ENGINES WITH STANDARD CON

3120241 7-21SECTION7ELECTRICALSECTION 7 ELECTRICALFIGURE 7-7. WIRING DIAGRAM - STANDARD (DEUTZ F2L511/F3L912 AND WIS-CONSIN ENGINES WITH STANDARD CON

7-22 3120241SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-8. WIRING DIAGRAM - STANDARD (DEUTZ F2L511/F3L912 AND WIS-CONSIN ENGINES WITH HYDRAULIC CO

3120241 7-23SECTION7ELECTRICALSECTION 7 ELECTRICALFIGURE 7-8. WIRING DIAGRAM - STANDARD (DEUTZ F2L511/F3L912 AND WIS-CONSIN ENGINES WITH HYDRAULIC CO

7-24 3120241SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-9. WIRING DIAGRAM - STANDARD (DEUTZ F3L1011 ENGINES WITH STANDARD CONTROLS)

3120241 7-25SECTION7ELECTRICALSECTION 7 ELECTRICALFIGURE 7-9. WIRING DIAGRAM - STANDARD (DEUTZ F3L1011 ENGINES WITH STANDARD CONTROLS)1281502 - Rev E

7-26 3120241SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-10. WIRING DIAGRAM - STANDARD (DEUTZ F3L1011 ENGINES WITH HYDRAULIC CONTROLS)

3120241 7-27SECTION7ELECTRICALSECTION 7 ELECTRICALFIGURE 7-10. WIRING DIAGRAM - STANDARD (DEUTZ F3L1011 ENGINES WITH HYDRAULIC CONTROLS)1281541 - Rev

3120241 1-37SECTION1FRAMESECTION 1 FRAMEFIGURE 1-9. BRAKE ASSEMBLY - MICO (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

7-28 3120241SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-11. WIRING DIAGRAM - STANDARD (FORD LRG423 DIS ENGINE WITH STANDARD CONTROLS)

3120241 7-29SECTION7ELECTRICALSECTION 7 ELECTRICALFIGURE 7-11. WIRING DIAGRAM - STANDARD (FORD LRG423/LRG425 DIS ENGINE WITH STANDARD CONTROLS)128245

7-30 3120241SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-12. WIRING DIAGRAM - STANDARD (FORD LSG423/LRG425 DIS ENGINE WITH HYDRAULIC CONTROLS)

3120241 7-31SECTION7ELECTRICALSECTION 7 ELECTRICALFIGURE 7-12. WIRING DIAGRAM - STANDARD (FORD LSG423 DIS ENGINE WITH HYDRAULIC CONTROLS)1280991 - Re

7-32 3120241SECTION 7 ELECTRICALSECTION7ELECTRICALTHIS PAGE INTENTIONALLY LEFT BLANK

3120241 8-1SECTION8DECALSSECTION 8 DECALSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE8-1 DECALS INSTALLATION - DOMESTIC . . . . . . . . . . . . . . . . .

8-2 3120241SECTION 8 DECALSSECTION8DECALSFIGURE 8-1. DECALS INSTALLATION - DOMESTIC.

3120241 8-3SECTION8DECALSSECTION 8 DECALSFIGURE 8-1. DECALS INSTALLATION - DOMESTIC. FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DECALS INSTAL

8-4 3120241SECTION 8 DECALSSECTION8DECALS35 0100010 Adhesive A/R36 Not Used37 0860520 Box, Manual Storage (After May 1987) 138 3311405 Locknut 1/4&qu

3120241 8-5SECTION8DECALSSECTION 8 DECALS61 1702966Decal - 500 Lb. Unrestricted Capacity (40H Stan-dard Controls Only) (S/N 34725 to Present)2— — — —

1-38 3120241SECTION 1 FRAMESECTION1FRAMEFIGURE 1-10. BRAKE ASSEMBLY - AUSCO 29479 (4WD FRONT)

8-6 3120241SECTION 8 DECALSSECTION8DECALSCAUTION/DANGER PLACARDS INSTALLATION - PQ CONTROLS (PRIOR TO APRIL 1992)Ref.1280450/1280802All (Prior to Mar

3120241 8-7SECTION8DECALSSECTION 8 DECALS0236465 BOOM TAPE INSTALLATIONS Ref. A0236465 DOMESTIC 2 SECTION BOOM Ref. A0236316 CSA 2 SECTION BOOM Ref.

8-8 3120241SECTION 8 DECALSSECTION8DECALSFIGURE 8-2. DECALS INSTALLATION - LATIN AMERICA.

3120241 8-9SECTION8DECALSSECTION 8 DECALSFIGURE 8-2. DECALS INSTALLATION - LATIN AMERICA. FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DECALS I

8-10 3120241SECTION 8 DECALSSECTION8DECALS43 1702665 Decal - Manual 144 3251813 Decal - USA 145 1700981 Decal - JLG 146 to 51 Not Used52 1703666 Deca

3120241 8-11SECTION8DECALSSECTION 8 DECALS302 4420016 Tape - Yellow A/R2 Section 41 in.3 Section 20.5 in.303 4420018 Tape - Blue A/R2 Section 75.25 i

8-12 3120241SECTION 8 DECALSSECTION8DECALSFIGURE 8-2. DECALS INSTALLATION - LATIN AMERICA. (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY.

3120241 9-1SECTION9RECOMMENDEDSERVICEPARTSSTOCKSECTION 9 RECOMMENDED SERVICE PARTS STOCKMODELS 40H/40H+6 (STANDARD CONTROLS)The following list will s

9-2 3120241SECTION 9 RECOMMENDED SERVICE PARTS STOCKSECTION9RECOMMENDEDSERVICEPARTSSTOCK4360057 Switch, Limit (Figure 2-49) 1 1 1MODELS 40H/40H+6

3120241 10-1SECTION10SPECIALOPTIONSSECTION 10 SPECIAL OPTIONSNote: This list is to accommodate machines ordered with special equipment. Options may no

3120241 1-39SECTION1FRAMESECTION 1 FRAMEFIGURE 1-10. BRAKE ASSEMBLY - AUSCO 29479 (4WD FRONT) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0920

10-2 3120241SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONS0251530Exhaust Installation With Spark Arrestor (Deutz F3L1011) (Prior to April 1992)Ref

3120241 10-3SECTION10 SPECIALOPTIONSSECTION 10 SPECIAL OPTIONS0255026Lights Installations - Head/Stop/Turn/Tail/Back-up LightsRef.2920001 Headlight 2

10-4 3120241SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONS1281196Platform (Welded-On) Kickplates Installation - Low Mount PlatformRef.0250257 3’ x

3120241 10-5SECTION10 SPECIALOPTIONSSECTION 10 SPECIAL OPTIONS0253646 United Airlines Package Ref.0253644 Boom Rest Installation Ref.0253645 Engine R

10-6 3120241SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONSSECTION 7 — ELECTRICALSafe Load System Installation Options: (French Spec.)Ref.4932898 P

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

1-40 3120241SECTION 1 FRAMESECTION1FRAMEFIGURE 1-11. BRAKE ASSEMBLY - AUSCO 37845 (4WD FRONT)

3120241 1-41SECTION1FRAMESECTION 1 FRAMEFIGURE 1-11. BRAKE ASSEMBLY - AUSCO 37845 (4WD FRONT) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0920

3120241 iFIGURE NO. TITLE PAGE NO.TABLE OF CONTENTSSECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-42 3120241SECTION 1 FRAMESECTION1FRAMEFIGURE 1-12. DRIVE MOTOR ASSEMBLY

3120241 1-43SECTION1FRAMESECTION 1 FRAME

1-44 3120241SECTION 1 FRAMESECTION1FRAMEFIGURE 1-12. DRIVE MOTOR ASSEMBLY FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.Note: Visually identify

3120241 1-45SECTION1FRAMESECTION 1 FRAME36 Not Available Block, Piston 137 7004928 Connector, Camplate 138 Kit Ring, Retaining 139 Kit Seal, Shaft 14

1-46 3120241SECTION 1 FRAMESECTION1FRAME103B Use Item 140 Washer 1103C Use Item 140 O-Ring 1103D Not Available Plug 1103E Not Available Spool, Shuttl

3120241 1-47SECTION1FRAMESECTION 1 FRAMEFIGURE 1-12. DRIVE MOTOR ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

1-48 3120241SECTION 1 FRAMESECTION1FRAMEFIGURE 1-13. VALVES INSTALLATION (FRAME MOUNTED)

3120241 1-49SECTION1FRAMESECTION 1 FRAMEFIGURE 1-13. VALVES INSTALLATION (FRAME MOUNTED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0236404 L

1-50 3120241SECTION 1 FRAMESECTION1FRAMECOUNTERBALANCE AND FLOW DIVIDER VALVES INSTALLATION - 2WD Ref.0236405 BUILT PRIOR TO MARCH 1986 (NOT SHOWN) R

3120241 1-51SECTION1FRAMESECTION 1 FRAME0238570 COUNTERBALANCE AND FLOW DIVIDER VALVES INSTALLATION - 4WD BUILT JULY 1987 TO PRESENTRef. 3251 4640260

ii 3120241TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO.2-27 ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ F3L912 ENGINE MACHINES O

1-52 3120241SECTION 1 FRAMESECTION1FRAMEFIGURE 1-14. LOCKOUT VALVE ASSEMBLY

3120241 1-53SECTION1FRAMESECTION 1 FRAMEFIGURE 1-14. LOCKOUT VALVE ASSEMBLY FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.4640485 LOCKOUT VALVE

1-54 3120241SECTION 1 FRAMESECTION1FRAMEFIGURE 1-15. TOW PACKAGE INSTALLATION

3120241 1-55SECTION1FRAMESECTION 1 FRAMEFIGURE 1-15. TOW PACKAGE INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2WD TOW PACKAGE OPT

1-56 3120241SECTION 1 FRAMESECTION1FRAME115 4751500 Flatwasher 5/16" 2116 0900479 Bracket, Valve Mounting 1117 4640261 Valve, Selector 1118 3820

3120241 2-1SECTION2TURNTABLESECTION 2 TURNTABLETABLE OF CONTENTSFIGURE DESCRIPTION PAGE2-1 TURNTABLE AND BOOMS INSTALLATIONS . . . . . . . . . . . .

2-2 3120241SECTION 2 TURNTABLESECTION2TURNTABLETABLE OF CONTENTSFIGURE DESCRIPTION PAGE2-41 MAIN PUMP ASSEMBLY (FORD AND DEUTZ F3L912 MACHINES WITH V

3120241 2-3SECTION2TURNTABLESECTION 2 TURNTABLETABLE OF CONTENTSFIGURE DESCRIPTION PAGE

2-4 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-1. TURNTABLE AND BOOMS INSTALLATIONS

3120241 2-5SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-1. TURNTABLE AND BOOMS INSTALLATIONS FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.TURNT

3120241 iiiFIGURE NO. TITLE PAGE NO.TABLE OF CONTENTS4-5 CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP TELE (MACHINES BUILT PRIO

2-6 3120241SECTION 2 TURNTABLESECTION2TURNTABLE27 Pin Options (Master Cylinder Lower): 13420531 Pin - Prior to August 19893421706 Pin - August 1989 t

3120241 2-7SECTION2TURNTABLESECTION 2 TURNTABLE51Boom Assembly Options: (See Section 3 for Break-down)12 Section0800379 Standard Controls0800578 Hydr

2-8 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-2. CONTROL VALVES INSTALLATION - RACINE

3120241 2-9SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-2. CONTROL VALVES INSTALLATION - RACINE FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.CO

2-10 3120241SECTION 2 TURNTABLESECTION2TURNTABLE10 (cont’d) 7009798 Check Valve (Hydraforce Version) 111 4300033 Stud (Welded on Part) 412 3311501 Nu

3120241 2-11SECTION2TURNTABLESECTION 2 TURNTABLE32 2120078 Filter Assembly 12120079 Element, Filter 133 4562716 Tu be 234 0641440 Bolt 1/4"-20NC

2-12 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-3. RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - OUTLET SECTION

3120241 2-13SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-3. RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - OUTLET SECTIONFIG & ITEM # PART NUMBER

2-14 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-4. RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - WORKINGSECTION

3120241 2-15SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-4. RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - WORKING SECTIONFIG & ITEM # PART NUMBER

iv 3120241TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO.SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-16 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-5. RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - INLETSECTION

3120241 2-17SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-5. RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - INLET SECTION FIG & ITEM # PART NUMBER

2-18 3120241SECTION 2 TURNTABLESECTION2TURNTABLE29 7004861 Cap 130 7002223 Plug 131 Kit O-Ring 132 7002373 Spacer 133 7002379 Spring 17004863 Stem As

3120241 2-19SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-5. RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - INLET SECTION (CONTINUED)FIG & ITEM # P

2-20 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-6. RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - SERVOSECTION

3120241 2-21SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-6. RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - SERVO SECTION FIG & ITEM # PART NUMBER

2-22 3120241SECTION 2 TURNTABLESECTION2TURNTABLE43 Kit Packing, Preformed, O-Ring 144 Kit Packing, Preformed, O-Ring 145 Kit Packing, Preformed, O-Ri

3120241 2-23SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-6. RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - SERVO SECTION (CONTINUED)FIG & ITEM # P

2-24 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-7. CONTROL VALVES INSTALLATION - BERTEA

3120241 2-25SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-7. CONTROL VALVES INSTALLATION - BERTEA FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.C

3120241 1-1SECTION1FRAMESECTION 1 FRAMETABLE OF CONTENTSFIGURE DESCRIPTION PAGE1-1 FRAME AND STEERING INSTALLATION - 2WD BUILT PRIOR TO MID 1984 (WITH

2-26 3120241SECTION 2 TURNTABLESECTION2TURNTABLE10 (cont’d) 7010635 Cartridge Without Coil - Through 1989 (Hydraforce 1Version)7012910Cartridge Witho

3120241 2-27SECTION2TURNTABLESECTION 2 TURNTABLE29 3311401 Nut 1/4"-20NC 1330 Bolt 1/4"-20NC x 2" 2Not Required Without Steering Wheel

2-28 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-8. CONTROL VALVES ASSEMBLY VICKERS VALVES

3120241 2-29SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-8. CONTROL VALVES ASSEMBLY VICKERS VALVES FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

2-30 3120241SECTION 2 TURNTABLESECTION2TURNTABLE1 (cont’d) With Steering Wheel (Standard Controls) 46405143 Section (Without Prop Tele) (See Figure 2

3120241 2-31SECTION2TURNTABLESECTION 2 TURNTABLE7 Pressure Reducing Valve Assembly Options: A/RStandard Controls4640522 Pressure Reducing Valve Assem

2-32 3120241SECTION 2 TURNTABLESECTION2TURNTABLE32 Column, Steering Options:Not Required Without Steering Wheel 01460005 With Steering Wheel 133 Hand

3120241 2-33SECTION2TURNTABLESECTION 2 TURNTABLE50 4640580Accessory Valve Assembly (Machines Built 1990 to September 1991) (See Figure 2-16 for Break

2-34 3120241SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-9. VICKERS VALVE ASSEMBLIES (PRIOR TO OCTOBER 1994)

3120241 2-35SECTION2TURNTABLESECTION 2 TURNTABLEFIGURE 2-9. VICKERS VALVE ASSEMBLIES (PRIOR TO OCTOBER 1994) FIG & ITEM # PART NUMBER DESCRIPTIO