Jlg 3246ES Parts Manual Bedienungsanleitung

Illustrated Parts ManualModels1930ES, 2030ES2630ES, 2646ES& 3246ESS/N 0200135154 TOS/N 0200152825 &S/N 1200004293 TOS/N 12000084813121247Octo

1-4 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 1 FRAMERef. DRIVE INSTALLATION 0272710 Ref. 1930ES O0274224 Ref. 1930ES (UL SPEC) F02727

4-18 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 4 PLATFORMFIGURE 4-5.RAIL (FOLD-DOWN) INSTALLATION - 1930ES (USA BUILT MACHINES S/N 020

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 4-19SECTION 4 PLATFORMFIGURE 4-5. RAIL (FOLD-DOWN) INSTALLATION - 1930ES (USA BUILT MACHINES S/N 0

4-20 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 4 PLATFORM126 3900345 2 Capscrew M8 x 45mm127 4010617 12 Screw M6 x 45mm 128 4010618 2

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 4-21SECTION 4 PLATFORMFIGURE 4-5. RAIL (FOLD-DOWN) INSTALLATION - 1930ES (USA BUILT MACHINES S/N 0

4-22 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 4 PLATFORMFIGURE 4-6.RAIL INSTALLATION - 2030ES/2630ES

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 4-23SECTION 4 PLATFORMFIGURE 4-6. RAIL INSTALLATION - 2030ES/2630ESITEM # PART NUMBER QTY. DESCRIP

4-24 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 4 PLATFORM41 4010618 2 Screw M6 x 50mm (USA Built Machines S/N 0200145594 to S/N 020015

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 4-25SECTION 4 PLATFORMFIGURE 4-6. RAIL INSTALLATION - 2030ES/2630ES (CONTINUED)ITEM # PART NUMBER

4-26 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 4 PLATFORMFIGURE 4-7.RAIL INSTALLATION - 2646ES/3246ES (USA BUILT MACHINES S/N 02001351

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 4-27SECTION 4 PLATFORMFIGURE 4-7. RAIL INSTALLATION - 2646ES/3246ES (USA BUILT MACHINES S/N 020013

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 1-5SECTION 1 FRAMERef. FRAME WELDMENT301 A/R Bushing Options:0440264 2 1930ES0440265 4 2030ES/2630E

4-28 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 4 PLATFORM40 3300477 2 Nut, Acorn41 4010618 2 Screw M6 x 50mm (USA Built Machines S/N 0

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 4-29SECTION 4 PLATFORMFIGURE 4-7. RAIL INSTALLATION - 2646ES/3246ES (USA BUILT MACHINES S/N 020013

4-30 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 4 PLATFORMFIGURE 4-8.RAIL INSTALLATION - 2646ES/3246ES (USA BUILT MACHINES S/N 02001515

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 4-31SECTION 4 PLATFORMFIGURE 4-8. RAIL INSTALLATION - 2646ES/3246ES (USA BUILT MACHINES S/N 020015

4-32 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 4 PLATFORM312 3641615 1 Rail, Side (Right Rear)313 4568667 4 Tube, Folding Post (Platfo

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 4-33SECTION 4 PLATFORMFIGURE 4-8. RAIL INSTALLATION - 2646ES/3246ES (USA BUILT MACHINES S/N 020015

4-34 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 4 PLATFORMFIGURE 4-9.PLATFORM CONSOLE BOX INSTALLATION 27101A101B101C101D1919616

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 4-35SECTION 4 PLATFORMFIGURE 4-9. PLATFORM CONSOLE BOX INSTALLATIONITEM # PART NUMBER QTY. DESCRIP

4-36 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 4 PLATFORMKit Options:1001091967 1 Kit 1- Decal Kit for USA Built Machines Prior to S/N

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 4-37SECTION 4 PLATFORMFIGURE 4-9. PLATFORM CONSOLE BOX INSTALLATION (CONTINUED)ITEM # PART NUMBER

1-6 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 1 FRAMEFIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (FOR MODEL & S/N USAG

4-38 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 4 PLATFORMFIGURE 4-10. DRIVE/STEER CONTROLLER ASSEMBLY (ORIGINAL EQUIPMENT)

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 4-39SECTION 4 PLATFORMFIGURE 4-10. DRIVE/STEER CONTROLLER ASSEMBLY (ORIGINAL EQUIPMENT)ITEM # PART

4-40 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 4 PLATFORMFIGURE 4-11. DRIVE/STEER CONTROLLER ASSEMBLY (SERVICE REPLACEMENT)

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 4-41SECTION 4 PLATFORMFIGURE 4-11. DRIVE/STEER CONTROLLER ASSEMBLY (SERVICE REPLACEMENT)ITEM # PAR

4-42 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 4 PLATFORMFIGURE 4-11. DRIVE/STEER CONTROLLER ASSEMBLY (SERVICE REPLACEMENT) ITEM # PA

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 5-1SECTION 5CYLINDER

5-2 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 5 CYLINDERFIGURE 5-1.LIFT CYLINDER ASSEMBLY (FOR MODEL & S/N USAGE SEE TOP OF PARTS

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 5-3SECTION 5 CYLINDER OPPOSITE SIDE OFCYLINDER PORT BLOCK2182202122172202191235468101101A101

5-4 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 5 CYLINDERFIGURE 5-1. LIFT CYLINDER ASSEMBLY (FOR MODEL & S/N USAGE SEE TOP OF PART

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 5-5SECTION 5 CYLINDER1 POWER PACK ASSEMBLY - COMPLETE 7023558 Ref. 1930ES (1684265 Cylinder)7023549

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 1-7SECTION 1 FRAMEFIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (FOR MODEL & S/N USA

5-6 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 5 CYLINDER106E Use Item 106J 1 Rollpin (1930ES/2030ES/2630ES Only)106F See Note 1 Seal (

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 5-7SECTION 5 CYLINDER223 1 Rod Options:7023552 1930ES7023547 2030ES/2630ES7023555 2646ES7023533 324

5-8 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 5 CYLINDERFIGURE 5-2.LIFT CYLINDER ASSEMBLY (FOR MODEL & S/N USAGE SEE TOP OF PARTS

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 5-9SECTION 5 CYLINDER 218220212217220219OPPOSITE SIDE OFCYLINDER PORT BLOCK1235468101101A101

5-10 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 5 CYLINDERFIGURE 5-2. LIFT CYLINDER ASSEMBLY (FOR MODEL & S/N USAGE SEE TOP OF PAR

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 5-11SECTION 5 CYLINDER102 A/R Motor Options:102A 7023570 1 1930ES Motor70000658 1 Brush Kit - 70235

5-12 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 5 CYLINDERRef. CYLINDER ASSEMBLY ONLY COMPONENTS201 See Note 1 O-Ring (Note: Use Item 2

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 5-13SECTION 5 CYLINDERRef. SEAL KIT OPTIONS251 1 Seal Kit - Cylinder Options (Includes Items 201-20

5-14 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 5 CYLINDERFIGURE 5-3. STEER CYLINDER ASSEMBLY 2244515513112121414338116109951A51

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 5-15SECTION 5 CYLINDERFIGURE 5-3. STEER CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.R

1-8 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 1 FRAME114 4 Tire and Wheel Assembly Options:1001100840 1930ES (was p/n 4520326 & 45

5-16 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 5 CYLINDERFIGURE 5-3. STEER CYLINDER ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCR

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 6-1SECTION 6HYDRAULIC

6-2 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 6 HYDRAULICFIGURE 6-1.HYDRAULIC DIAGRAM

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 6-3SECTION 6 HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAMITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. HY

6-4 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 6 HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 7-1SECTION 7 ELECTRICAL

7-2 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 7 ELECTRICALFIGURE 7-1. ELECTRICAL SCHEMATIC (FOR S/N USAGE SEE CHART)

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 7-3SECTION 7 ELECTRICAL

7-4 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 7 ELECTRICALFIGURE 7-2. ELECTRICAL SCHEMATIC (FOR S/N USAGE SEE CHART)

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 7-5SECTION 7 ELECTRICAL

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 1-9SECTION 1 FRAMEFIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (FOR MODEL & S/N USA

7-6 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 7 ELECTRICALFIGURE 7-3. ELECTRICAL COMPONENTS INSTALLATION (FOR MODEL & S/N USAGE SE

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 7-7SECTION 7 ELECTRICAL 106106L401*NOTE: THIS CONNECTION USED ONLY WHEN FOOTSWITCH OR BATTERY

7-8 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 7 ELECTRICALFIGURE 7-3. ELECTRICAL COMPONENTS INSTALLATION (FOR MODEL & S/N USAGE S

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 7-9SECTION 7 ELECTRICAL101 See Note 2030ES (was p/n 1061029)Continued ANSI, ANSI Export, Japanese &

7-10 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 7 ELECTRICAL101B 4460894 1 Plug, Male - 6 Position4460899 1 Receptacle, Female - 6 Posi

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 7-11SECTION 7 ELECTRICAL106K 4460814 1 Plug, Male - 40 Position4460465 31 Socket, Female 4460944 9

7-12 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 7 ELECTRICAL121 4460931 1 Receptacle, Female - 8 Position4460464 4 Pin, Male4460943 3 P

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 7-13SECTION 7 ELECTRICAL302B 0840041 2 Boot, Terminal (Red) (1 Per Cable Assembly)303 1 Cable, Batt

7-14 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 7 ELECTRICAL402E 4460899 1 Connector, Female - 6 Position4460464 6 Pin, Male402F 1 Harn

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 7-15SECTION 7 ELECTRICAL503 Ref. Platform Electrical Outlet Components0272839 Ref. ANSI Spec H02728

1-10 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 1 FRAMEFIGURE 1-3.WHEEL DRIVE ASSEMBLY 26BOR26A26BOR6725255231820211911294248121

7-16 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 7 ELECTRICAL505 Ref. Inverter Electrical Components (See Section 10 for other Component

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 7-17SECTION 7 ELECTRICALFIGURE 7-3. ELECTRICAL COMPONENTS INSTALLATION (FOR MODEL & S/N USAGE

7-18 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 7 ELECTRICALFIGURE 7-4. ELECTRICAL COMPONENTS INSTALLATION (FOR MODEL & S/N USAGE S

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 7-19SECTION 7 ELECTRICAL 505A505C505D505J505H505G505M505B505K505L106106J401*NOTE: THIS CONNECT

7-20 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 7 ELECTRICALFIGURE 7-4. ELECTRICAL COMPONENTS INSTALLATION (FOR MODEL & S/N USAGE

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 7-21SECTION 7 ELECTRICAL101 See Note 2646ES/3246ES (was p/n 4923221 & 4923590)Continued ANSI, A

7-22 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 7 ELECTRICAL106B 4460320 1 Plug, Male - 2 Position (Note: Connection to this plug used

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 7-23SECTION 7 ELECTRICAL113 4811700 2 Flatwasher M6114 Not Used115 A/R Locknut Options:3291005 Lock

7-24 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 7 ELECTRICALRef. GROUND CONTROL BOX COMPONENTS201 4922865 1 Control Box Harness E201A 4

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 7-25SECTION 7 ELECTRICAL308 2 Cable, Battery (Power to Pump Motor)4923272 1930ES C4923410 2646ES/32

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 1-11SECTION 1 FRAME127125128126STYLE “A”151153154152STYLE “B”108A108B202201203204205A205B205C205D20

7-26 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 7 ELECTRICAL406D Not Available 1 Harness with Connector (Note: Connection to this plug

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 7-27SECTION 7 ELECTRICAL503 Cont’d Ref. Australian Spec Options:0272843 Ref. 220V without Receptacl

7-28 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 7 ELECTRICAL503B A/R Cover Options:1671207 1 0272839 InstallationNot Available 0 027284

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 7-29SECTION 7 ELECTRICAL4461206 1 0275485/1001096628 Installation & 1001100344/ 1001141970 Serv

7-30 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 7 ELECTRICAL503M 1060908 55in/1.4m Cable, Electrical (Required Only on CE Spec 10010966

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 7-31SECTION 7 ELECTRICAL505R 4460899 1 Receptacle, Female - 6 Position4460464 4 Pin, Male4460466 2

7-32 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 7 ELECTRICALFIGURE 7-4. ELECTRICAL COMPONENTS INSTALLATION (FOR MODEL & S/N USAGE

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 8-1SECTION 8DECALS

8-2 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)12517118144141516163517421224415171442

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 8-3SECTION 8 DECALS

1-12 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 1 FRAMEFIGURE 1-3. WHEEL DRIVE ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. WH

8-4 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 8 DECALS

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 8-5SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)ITEM # PART NUMBER QTY. DESCRIPTION R

8-6 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 8 DECALS34 Not Used35 1702773 1 Decal - JLG36 to 38 Not Used39 1 Decal - AC Power Option

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 8-7SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED)ITEM # PART NUMBER QTY. D

8-8 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 8 DECALSFIGURE 8-2.DECALS INSTALLATIONS (ANSI EXPORT SPEC) 12517118144141516163517421224

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 8-9SECTION 8 DECALS

8-10 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 8 DECALS

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 8-11SECTION 8 DECALSFIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC)ITEM # PART NUMBER QTY. DES

8-12 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 8 DECALS11 1704016 2 Decal - Forklift 12 1702155 1 Decal - Battery Disconnect13 1701509

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 8-13SECTION 8 DECALS39 1 Decal - AC Power Options:1703464 120-60Hz3252507 220V-50/60Hz40 4 Decal -

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 1-13SECTION 1 FRAME107 Use Item 208 1 Bearing108 1 Harness, Electrical Cable Options:108A Use 10010

8-14 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 8 DECALS143 2 Decal - Model Designation Options:1705642 1930ES1705643 2030ES1705644 263

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 8-15SECTION 8 DECALSFIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC) (CONTINUED)ITEM # PART NUM

8-16 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 8 DECALSFIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS)125171181441415161612

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 8-17SECTION 8 DECALS

8-18 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 8 DECALSFIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS)ITEM # PART NUMBER Q

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 8-19SECTION 8 DECALS17 1703819 4 Decal - Directional Arrow18 1703822 1 Decal - Manual Descent19 170

8-20 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 8 DECALS130 1 Decal - Capacity Options:1705666 230kg Indoor/120kg Outdoor (1930ES)17056

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 9-1SECTION 9 RECOMMENDED SERVICEPARTS STOCKMODEL ESThe following list will service one machine (bui

9-2 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 9 RECOMMENDED SERVICE PARTS STOCK4360482 Switch, Toggle (ANSI & CSA Spec Machines wi

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 10-1SECTION 10 SPECIAL OPTIONSNote: This list is to accommodate machines ordered with special equi

1-14 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 1 FRAME211 1 Brake Cover Kit Options:211A 7024787 Style “A” (Includes Items 125 - 128)2

10-2 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 10 SPECIAL OPTIONSRef. Electrical Connector Kits1001148902 Ref. Amp/Tyco Electrical Con

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 10-3SECTION 10 SPECIAL OPTIONS2902405 Ref. Motor Band Kit (UL Specs Only)3125053 Ref. Operator Vide

10-4 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 10 SPECIAL OPTIONSRef. Platform Limit Switches & Rail Padding InstallationsRef. 193

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 10-5SECTION 10 SPECIAL OPTIONS0273951 Ref. Plant Maintenance Package (Work Station in the Sky Acces

10-6 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 10 SPECIAL OPTIONSRef. Welder Installations (All Specs Except CE & U/L Specs)Ref. N

PagePart Number PagePart Number PagePart NumberPagePart Number3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 11-1SECTION 11 PART NUMBER INDEX00105

PagePart Number PagePart Number PagePart NumberPagePart Number11-2 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 11 PART NUMBER INDEX02750

PagePart Number PagePart Number PagePart NumberPagePart Number3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 11-3SECTION 11 PART NUMBER INDEX10011

PagePart Number PagePart Number PagePart NumberPagePart Number11-4 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 11 PART NUMBER INDEX27601

PagePart Number PagePart Number PagePart NumberPagePart Number3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 11-5SECTION 11 PART NUMBER INDEX37301

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 1-15SECTION 1 FRAMEFIGURE 1-3. WHEEL DRIVE ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION

PagePart Number PagePart Number PagePart NumberPagePart Number11-6 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 11 PART NUMBER INDEX47404

PagePart Number PagePart Number PagePart NumberPagePart Number3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 11-7SECTION 11 PART NUMBER INDEX70235

PagePart Number PagePart Number PagePart NumberPagePart Number11-8 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 11 PART NUMBER INDEX

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

1-16 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 1 FRAMEFIGURE 1-4. FRAME MOUNTED COMPONENTS

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 1-17SECTION 1 FRAMEFIGURE 1-4. FRAME MOUNTED COMPONENTSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref

1-18 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 1 FRAME11 1 Relay Options:All except UL SpecUse 2915064 USA Built Machines S/N 02001351

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 1-19SECTION 1 FRAME54 4751400 A/R Flatwasher 1/4” Wide55 4811700 A/R Flatwasher M656 3290606 A/R Lo

1-20 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 1 FRAMEFIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES) 116515

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 1-21SECTION 1 FRAMEFIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)ITEM # PART N

1-22 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 1 FRAME0275092 Ref. 1930ES USA Built Machines S/N 0200150266 to S/N 0200152825 & Be

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 1-23SECTION 1 FRAMEFIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES) ITEM # PART

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES AREVISION LOGNOTES:NOTE: The ES Scissor Lifts are manufactured by JLG Industries in the following c

1-24 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 1 FRAMEFIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES) ILLUSTRATION

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 1-25SECTION 1 FRAMEFIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES)ITEM # PART NUMBER Q

1-26 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 1 FRAME104 3010158 2 Link105 3291005 4 Locknut M10106 3423045 4 Pin107 3423189 4 Pin 10

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 1-27SECTION 1 FRAMEFIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES) (CONTINUED)ITEM # P

1-28 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 1 FRAMEFIGURE 1-7. BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH BREAKERS

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 1-29SECTION 1 FRAMEFIGURE 1-7. BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH BREAKER

1-30 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 1 FRAMERef. BATTERY CHARGER INSTALLATION0272874 Ref. AC Cable Has Factory Supplied Plug

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 1-31SECTION 1 FRAMEFIGURE 1-7. BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH BREAKER

1-32 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 1 FRAMEFIGURE 1-8. BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER) 3

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 1-33SECTION 1 FRAMEFIGURE 1-8. BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER)ITEM # P

B 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247REVISION LOG

1-34 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 1 FRAME201 1 PLUG OPTIONS:Not Available Ref. ANSI Spec Plug (Use Item 102 p/n 1060688)N

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 1-35SECTION 1 FRAMEFIGURE 1-8. BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER) ITEM #

1-36 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 1 FRAMEFIGURE 1-9. BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION (OPTIONAL ON

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 1-37SECTION 1 FRAMEFIGURE 1-9. BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION (OPTIONAL O

1-38 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 1 FRAMEFIGURE 1-10. LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATION

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 1-39SECTION 1 FRAMEFIGURE 1-10. LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATIONITEM #

1-40 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 1 FRAMERef. ROTARY ANGLE SENSOR COVER KITRef. Note: This kit is an optional aftermarket

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 2-1SECTION 2GROUND COMPONENTS

2-2 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 2 GROUND COMPONENTSFIGURE 2-1.BATTERIES AND COVERS INSTALLATION 17116101221202991

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 2-3SECTION 2 GROUND COMPONENTSFIGURE 2-1. BATTERIES AND COVERS INSTALLATIONITEM # PART NUMBER QTY.

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES iTABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . .

2-4 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 2 GROUND COMPONENTSRef. EV Type with 244 AH Rating Batteries:Ref. 2030ES/2630ES/2646ES/3

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 2-5SECTION 2 GROUND COMPONENTS17 2 Cover Options:1671202 Cover with Decals & Standard Latches16

2-6 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 2 GROUND COMPONENTSFIGURE 2-2.GROUND CONTROL ASSEMBLY & INSTALLATION 12345678

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 2-7SECTION 2 GROUND COMPONENTSFIGURE 2-2. GROUND CONTROL ASSEMBLY & INSTALLATIONITEM # PART NU

2-8 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 2 GROUND COMPONENTS0272878 Ref. ANTI-VANDELISM PACKAGE INSTALLATION (NOT SHOWN) A1671124

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 2-9SECTION 2 GROUND COMPONENTSFIGURE 2-2. GROUND CONTROL ASSEMBLY & INSTALLATION (CONTINUED)IT

2-10 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 2 GROUND COMPONENTSFIGURE 2-3.BRAKE DISCONNECT/RELEASE & MDI (MULTIFUNCTION DIGITAL

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 2-11SECTION 2 GROUND COMPONENTSFIGURE 2-3. BRAKE DISCONNECT/RELEASE & MDI (MULTIFUNCTION DIGIT

2-12 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 2 GROUND COMPONENTSFIGURE 2-3. BRAKE DISCONNECT/RELEASE & MDI (MULTIFUNCTION DIGIT

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3-1SECTION 3SCISSOR ARMS

ii 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247FIGURE NO. TITLE PAGE NO.TABLE OF CONTENTS4-5 RAIL (FOLD-DOWN) INSTALLATION - 1930ES (USA BUILT M

3-2 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 3 SCISSOR ARMSFIGURE 3-1.SCISSOR ARMS INSTALLATION - 1930ES (USA BUILT MACHINES S/N 0200

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3-3SECTION 3 SCISSOR ARMSFIGURE 3-1. SCISSOR ARMS INSTALLATION - 1930ES (USA BUILT MACHINES S/N 02

3-4 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 3 SCISSOR ARMS115 1061036 1 Cable, Manual Descent (Not Shown)7020218 1 T-Handle (with 1/

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3-5SECTION 3 SCISSOR ARMSFIGURE 3-1. SCISSOR ARMS INSTALLATION - 1930ES (USA BUILT MACHINES S/N 02

3-6 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 3 SCISSOR ARMSFIGURE 3-2.SCISSOR ARMS INSTALLATION - 1930ES (USA BUILT MACHINES S/N 0200

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3-7SECTION 3 SCISSOR ARMSFIGURE 3-2. SCISSOR ARMS INSTALLATION - 1930ES (USA BUILT MACHINES S/N 02

3-8 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 3 SCISSOR ARMS109 Not Used110 3200454 1 Mount, Switch111 to 112 Not Used113 4191706 3 Sc

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3-9SECTION 3 SCISSOR ARMSFIGURE 3-2. SCISSOR ARMS INSTALLATION - 1930ES (USA BUILT MACHINES S/N 02

3-10 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 3 SCISSOR ARMSFIGURE 3-3.SCISSOR ARMS INSTALLATION - 2030ES

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3-11SECTION 3 SCISSOR ARMSFIGURE 3-3. SCISSOR ARMS INSTALLATION - 2030ESITEM # PART NUMBER QTY. DE

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 1-1SECTION 1 FRAME

3-12 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 3 SCISSOR ARMSFIGURE 3-4.SCISSOR ARMS INSTALLATION - 2630ES ASSEMBLETO FRAME1071

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3-13SECTION 3 SCISSOR ARMSFIGURE 3-4. SCISSOR ARMS INSTALLATION - 2630ESITEM # PART NUMBER QTY. DE

3-14 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 3 SCISSOR ARMS104 3340957 2 Pad, Slide105 3423016 1 Pin106 3423017 1 Pin107 4360502 1 S

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3-15SECTION 3 SCISSOR ARMSFIGURE 3-4. SCISSOR ARMS INSTALLATION - 2630ES (CONTINUED)ITEM # PART NU

3-16 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 3 SCISSOR ARMSFIGURE 3-5.SCISSOR ARMS INSTALLATION - 2646ES/3246ES (USA BUILT MACHINES

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3-17SECTION 3 SCISSOR ARMSFIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646ES/3246ES (USA BUILT MACHINE

3-18 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 3 SCISSOR ARMS52 1180380 2 Carrier, Cable53 4812000 2 Flatwasher M1054 4071094 A/R Shim

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3-19SECTION 3 SCISSOR ARMSFIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646ES/3246ES (USA BUILT MACHINE

3-20 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 3 SCISSOR ARMSFIGURE 3-6.SCISSOR ARMS INSTALLATION - 2646ES/3246ES (USA BUILT MACHINES

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3-21SECTION 3 SCISSOR ARMS 13212610125625231321195352PART OFSCISSORARMS1314152121231818343430302813

1-2 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 1 FRAMEFIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (FOR MODEL & S/N USAG

3-22 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 3 SCISSOR ARMSFIGURE 3-6. SCISSOR ARMS INSTALLATION - 2646ES/3246ES (USA BUILT MACHINE

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3-23SECTION 3 SCISSOR ARMS49 4846684 1 Kicker, Arm50 Not Used51 0200820 1 Arm - Upper Mid Outboard

3-24 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 3 SCISSOR ARMSFIGURE 3-6. SCISSOR ARMS INSTALLATION - 2646ES/3246ES (USA BUILT MACHINE

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 4-1SECTION 4PLATFORM

4-2 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 4 PLATFORMFIGURE 4-1. PLATFORM INSTALLATION 6834762647108107111010112111662106113

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 4-3SECTION 4 PLATFORMFIGURE 4-1. PLATFORM INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref.

4-4 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 4 PLATFORM3 3900351 4 Bolt M10 x 30mm4 A/R Bolt M10 Options:0701022 2 70mm Length (Front

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 4-5SECTION 4 PLATFORM108 A/R Tape, Anti-Skid Options:4420072 3 1930ES/2030ES/2630ES4420074 5 2646ES

4-6 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 4 PLATFORMFIGURE 4-2.RAIL (FIXED) INSTALLATION - 1930ES (USA BUILT MACHINES S/N 02001351

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 4-7SECTION 4 PLATFORMFIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES (USA BUILT MACHINES S/N 020013

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 1-3SECTION 1 FRAMEFIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (FOR MODEL & S/N USA

4-8 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 4 PLATFORM0272611 Ref. GATE CLOSURE COMPONENTS J101 to 112 Not Used113 2600281 2 Hinge11

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 4-9SECTION 4 PLATFORMFIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES (USA BUILT MACHINES S/N 020013

4-10 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 4 PLATFORMFIGURE 4-3.RAIL (FIXED) INSTALLATION - 1930ES (USA BUILT MACHINES S/N 0200150

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 4-11SECTION 4 PLATFORMFIGURE 4-3. RAIL (FIXED) INSTALLATION - 1930ES (USA BUILT MACHINES S/N 02001

4-12 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 4 PLATFORM307 3641605 1 Rail, Side (Right)308 3641606 1 Rail, Extension Platform (Front

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 4-13SECTION 4 PLATFORMFIGURE 4-3. RAIL (FIXED) INSTALLATION - 1930ES (USA BUILT MACHINES S/N 02001

4-14 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 4 PLATFORMFIGURE 4-4.RAIL (FOLD-DOWN) INSTALLATION - 1930ES (USA BUILT MACHINES S/N 020

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 4-15SECTION 4 PLATFORMFIGURE 4-4. RAIL (FOLD-DOWN) INSTALLATION - 1930ES (USA BUILT MACHINES S/N 0

4-16 1930ES, 2030ES 2630ES, 2646ES & 3246ES 3121247SECTION 4 PLATFORM40 4846723 1 Gate41 4010618 2 Screw M6 x 50mm (USA Built Machines S/N 0200145

3121247 1930ES, 2030ES 2630ES, 2646ES & 3246ES 4-17SECTION 4 PLATFORMFIGURE 4-4. RAIL (FOLD-DOWN) INSTALLATION - 1930ES (USA BUILT MACHINES S/N 0