Jlg 600SC_660SJC Parts Manual Bedienungsanleitung

Illustrated Parts ManualModels600SC660SJCS/N 0300174703TO PRESENT3121608September 10, 2013

1-4 600SC 660SJC 3121608SECTION 1 FRAMEFIGURE 1-2. GRADALL FRAME DRIVE ASSEMBLY 221731 18 20 30 21 54 16 62 15 3 4 24 25 1G 1M1J1K 1L2726456564

2-74 600SC 660SJC 3121608SECTION 2 TURNTABLEFIGURE 2-16. ENGINE TRAY JACK INSTALLATION 3C222423154411110226778777133D3A3B12759ORHAMMERBLOWCOPR

3121608 600SC 660SJC 2-75SECTION 2 TURNTABLEFIGURE 2-16. ENGINE TRAY JACK INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.0255881 Ref. ENGINE TRA

2-76 600SC 660SJC 3121608SECTION 2 TURNTABLEFIGURE 2-17. 2500W GENERATOR INSTALLATION (OPTIONAL) OR20212220212232C2B22418191532615USEEXISTINGHA

3121608 600SC 660SJC 2-77SECTION 2 TURNTABLEFIGURE 2-17. 2500W GENERATOR INSTALLATION (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. GENERATO

2-78 600SC 660SJC 3121608SECTION 2 TURNTABLE11 2860012 1 Key, Woodruff12 3311605 1 Locknut 3/8in-16NC13 3311705 1 Locknut 7/16in-14NC 14 3740080 1 Rel

3121608 600SC 660SJC 2-79SECTION 2 TURNTABLEFIGURE 2-17. 2500W GENERATOR INSTALLATION (OPTIONAL) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-80 600SC 660SJC 3121608SECTION 2 TURNTABLEFIGURE 2-18. 7500W SKYPOWER GENERATOR INSTALLATION (OPTIONAL) 5135095075085035025015045055065105115

3121608 600SC 660SJC 2-81SECTION 2 TURNTABLEFIGURE 2-18. 7500W SKYPOWER GENERATOR INSTALLATION (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref.

2-82 600SC 660SJC 3121608SECTION 2 TURNTABLE19 cont’d 1 Stator Options (Not Shown):70002088 2460048 Generator70004093 1001136988 Generator70002297 1 S

3121608 600SC 660SJC 2-83SECTION 2 TURNTABLE30 4791400 A/R Starwasher 1/4in31 0641404 1 Bolt 1/4in-20NC x 1/2in (Deutz Engine Only):32 3740080 2 Relay

3121608 600SC 660SJC 1-5SECTION 1 FRAMEFIGURE 1-2. GRADALL FRAME DRIVE ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.80213121 Ref. DRIVE ASSEMBLY1

2-84 600SC 660SJC 3121608SECTION 2 TURNTABLERef. JUNCTION BOX ASSEMBLY0861542 Ref. 60Hz Spec (Deutz D2011 Engines) D1001142914 Ref. 60Hz Spec (Deutz T

3121608 600SC 660SJC 2-85SECTION 2 TURNTABLERef. ELECTRICAL DIAGRAM COMPONENTS1001112586 Ref. Deutz D2011 Engines A1001122528 Ref. Deutz TD2.9L4 Engin

2-86 600SC 660SJC 3121608SECTION 2 TURNTABLE512 1001094375 1 Bracket, Hourmeter513 1001094509 1 Harness, Hourmeter514 4460018 1 Connector, Splice (Not

3121608 600SC 660SJC 3-1SECTION 3BOOM

3-2 600SC 660SJC 3121608SECTION 3 BOOMFIGURE 3-1. BOOM INSTALLATION - 600SC 3711242922227771921121117293333022933323323292230343515163027131425

3121608 600SC 660SJC 3-3SECTION 3 BOOMFIGURE 3-1. BOOM INSTALLATION - 600SCITEM # PART NUMBER QTY. DESCRIPTION REV.1001108341 Ref. BOOM AND CYLINDERS

3-4 600SC 660SJC 3121608SECTION 3 BOOMFIGURE 3-2. BOOM INSTALLATION - 660SJC5322227777403016444443271640241112914403217224030111141294746213364118

3121608 600SC 660SJC 3-5SECTION 3 BOOM 1026342127772311922240282815403351A10263413139403351A48426352640920525137232350131107109108108425

3-6 600SC 660SJC 3121608SECTION 3 BOOMFIGURE 3-2. BOOM INSTALLATION - 660SJCITEM # PART NUMBER QTY. DESCRIPTION REV.1001108342 Ref. BOOM AND CYLINDER

3121608 600SC 660SJC 3-7SECTION 3 BOOM46 4740158 A/R Thrustwasher47 4740314 A/R Thrustwasher48 4740439 2 Thrustwasher49 Not Used50 4844815 1 Pivot51 4

1-6 600SC 660SJC 3121608SECTION 1 FRAME18 See Note 1 O-Ring (Note: Use Item 75B or 76C.)19 See Note 4 Orifice (Note: Not Available for Purchase.)20 Se

3-8 600SC 660SJC 3121608SECTION 3 BOOMFIGURE 3-3. MAIN BOOM ASSEMBLIES - ANSI & ANSI EXPORT SPECS AB2627284241684343387123246025 1616161616

3121608 600SC 660SJC 3-9SECTION 3 BOOMFIGURE 3-3. MAIN BOOM ASSEMBLIES - ANSI & ANSI EXPORT SPECSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. MAI

3-10 600SC 660SJC 3121608SECTION 3 BOOM41 1001148650 2 Pad, Wear 42 4070895 8 Shim (.06)43 0641608 22 Bolt 3/8in-16NC x 1in44 0561076 1 Block45 342241

3121608 600SC 660SJC 3-11SECTION 3 BOOMFIGURE 3-3. MAIN BOOM ASSEMBLIES - ANSI & ANSI EXPORT SPECS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION

3-12 600SC 660SJC 3121608SECTION 3 BOOMFIGURE 3-4. MAIN BOOM ASSEMBLIES - AUSTRALIAN & CE SPECS A2627284241794338822523246825 23246925 2926

3121608 600SC 660SJC 3-13SECTION 3 BOOMFIGURE 3-4. MAIN BOOM ASSEMBLIES - AUSTRALIAN & CE SPECSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. MAIN

3-14 600SC 660SJC 3121608SECTION 3 BOOM41 1001148650 2 Pad, Wear 42 4070895 8 Shim (.06)43 0641608 22 Bolt 3/8in-16NC x 1in44 0561076 1 Block45 342241

3121608 600SC 660SJC 3-15SECTION 3 BOOMFIGURE 3-4. MAIN BOOM ASSEMBLIES - AUSTRALIAN & CE SPECS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION RE

3-16 600SC 660SJC 3121608SECTION 3 BOOMFIGURE 3-5. ROTATOR ASSEMBLIES 876600SC52100A100B101111239107851341115151616660SJCGENUINE PARTS102141021

3121608 600SC 660SJC 3-17SECTION 3 BOOMFIGURE 3-5. ROTATOR ASSEMBLIESITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. ROTATOR ASSEMBLIES0060067 Ref. 600S

3121608 600SC 660SJC 1-7SECTION 1 FRAME76 1 Repair Kit Options:76A 80214172 1 Hub Thrust Plate Kit (Includes Items 1Y, 1Z & 1AA)76B 80214171 1 Cyl

3-18 600SC 660SJC 3121608SECTION 3 BOOMFIGURE 3-6. PLATFORM SUPPORT INSTALLATION 74166223851099

3121608 600SC 660SJC 3-19SECTION 3 BOOMFIGURE 3-6. PLATFORM SUPPORT INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. PLATFORM SUPPORT INSTALL

3-20 600SC 660SJC 3121608SECTION 3 BOOMFIGURE 3-7. POWER TRACK INSTALLATION 5651216998810102122232019192425 11121311121323717181211242591019272

3121608 600SC 660SJC 3-21SECTION 3 BOOMFIGURE 3-7. POWER TRACK INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. POWER TRACK INSTALLATION OPTI

3-22 600SC 660SJC 3121608SECTION 3 BOOMFIGURE 3-7. POWER TRACK INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121608 600SC 660SJC 4-1SECTION 4PLATFORM

4-2 600SC 660SJC 3121608SECTION 4 PLATFORMFIGURE 4-1. PLATFORM COMPONENTS INSTALLATION 430426427425NOTE: REPLACEMENT DECALS MUST BEORDERED SEP

3121608 600SC 660SJC 4-3SECTION 4 PLATFORMFIGURE 4-1. PLATFORM COMPONENTS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. PLATFORM ASSEMBLIE

4-4 600SC 660SJC 3121608SECTION 4 PLATFORM70002903 1 Gasket70002905 1 Cover70002904 1 Bolt Replacement Kit104B 1060918 7ft/2.14m Cable, Electrical - 1

3121608 600SC 660SJC 4-5SECTION 4 PLATFORMFIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-8 600SC 660SJC 3121608SECTION 1 FRAMEFIGURE 1-3. GRADALL DRIVE TRACK ROLLER ASSEMBLY (BOTTOM) 995655657588441332GENUINE PARTS1516

4-6 600SC 660SJC 3121608SECTION 4 PLATFORMFIGURE 4-2. PLATFORM CONSOLE ASSEMBLY 106104372616722532111112334A353014829282031838 384039512 1

3121608 600SC 660SJC 4-7SECTION 4 PLATFORMFIGURE 4-2. PLATFORM CONSOLE ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1001145885 Ref. CONSOLE BOX AS

4-8 600SC 660SJC 3121608SECTION 4 PLATFORM40 4460471 1 Lockwasher, Terminal41 4460708 2 Terminal, 15 Pin (Not Shown - See Section 7 for Location)42 No

3121608 600SC 660SJC 4-9SECTION 4 PLATFORMFIGURE 4-2. PLATFORM CONSOLE ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

4-10 600SC 660SJC 3121608SECTION 4 PLATFORMFIGURE 4-3. CONTROLLER ASSEMBLY (SWING AND LIFT) 101102103110104105106107111112108109

3121608 600SC 660SJC 4-11SECTION 4 PLATFORMFIGURE 4-3. CONTROLLER ASSEMBLY (SWING AND LIFT)ITEM # PART NUMBER QTY. DESCRIPTION REV.Use 1001129555 Ref

4-12 600SC 660SJC 3121608SECTION 4 PLATFORMFIGURE 4-4. CONTROLLER ASSEMBLY (DRIVE AND STEER) 5A54331266A

3121608 600SC 660SJC 4-13SECTION 4 PLATFORMFIGURE 4-4. CONTROLLER ASSEMBLY (DRIVE AND STEER)ITEM # PART NUMBER QTY. DESCRIPTION REV.1600359 Ref. CONT

4-14 600SC 660SJC 3121608SECTION 4 PLATFORMFIGURE 4-4. CONTROLLER ASSEMBLY (DRIVE AND STEER) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121608 600SC 660SJC 5-1SECTION 5CYLINDER

3121608 600SC 660SJC 1-9SECTION 1 FRAMEFIGURE 1-3. GRADALL DRIVE TRACK ROLLER ASSEMBLY (BOTTOM)ITEM # PART NUMBER QTY. DESCRIPTION REV.80213004 Ref.

5-2 600SC 660SJC 3121608SECTION 5 CYLINDERFIGURE 5-1. JIB CYLINDER ASSEMBLY 6861A11115149261016171714151216181920212345A52230232424

3121608 600SC 660SJC 5-3SECTION 5 CYLINDERFIGURE 5-1. JIB CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1683609 Ref. JIB CYLINDER ASSEMBLY

5-4 600SC 660SJC 3121608SECTION 5 CYLINDERFIGURE 5-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - 600SC 17614131314151610302124911123181921451A2

3121608 600SC 660SJC 5-5SECTION 5 CYLINDERFIGURE 5-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - 600SCITEM # PART NUMBER QTY. DESCRIPTION REV.1683415

5-6 600SC 660SJC 3121608SECTION 5 CYLINDERFIGURE 5-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - 660SJC 141313146302124101112342626239817715161

3121608 600SC 660SJC 5-7SECTION 5 CYLINDERFIGURE 5-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - 660SJCITEM # PART NUMBER QTY. DESCRIPTION REV.168341

5-8 600SC 660SJC 3121608SECTION 5 CYLINDERFIGURE 5-4. LIFT CYLINDER ASSEMBLY 810156111212111314222192021214161719351A2A1830725

3121608 600SC 660SJC 5-9SECTION 5 CYLINDERFIGURE 5-4. LIFT CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1001112468 Ref. LIFT CYLINDER ASS

5-10 600SC 660SJC 3121608SECTION 5 CYLINDERFIGURE 5-5. MASTER CYLINDER ASSEMBLY 21512113123241112131461716154181987910302231022

3121608 600SC 660SJC 5-11SECTION 5 CYLINDERFIGURE 5-5. MASTER CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. MASTER CYLINDER ASSEMBLY1

1-10 600SC 660SJC 3121608SECTION 1 FRAMEFIGURE 1-4. GRADALL FRAME TRACK ROLLER ASSEMBLY (CARRIER) 166354131516288991011121420

5-12 600SC 660SJC 3121608SECTION 5 CYLINDER— — — — — — — — — — 30 1 Seal Kit Options (Includes Items 11-19):2901303 600SC (1684414 Cylinder)2901301 66

3121608 600SC 660SJC 5-13SECTION 5 CYLINDERFIGURE 5-5. MASTER CYLINDER ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

5-14 600SC 660SJC 3121608SECTION 5 CYLINDERFIGURE 5-6. TELESCOPE CYLINDER ASSEMBLY 1314922231031516176181919421202152512113088228711

3121608 600SC 660SJC 5-15SECTION 5 CYLINDERFIGURE 5-6. TELESCOPE CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1683618 Ref. TELESCOPE CYLI

5-16 600SC 660SJC 3121608SECTION 5 CYLINDERFIGURE 5-6. TELESCOPE CYLINDER ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121608 600SC 660SJC 6-1SECTION 6HYDRAULIC

6-2 600SC 660SJC 3121608SECTION 6 HYDRAULICFIGURE 6-1. FRAME HYDRAULIC DIAGRAM 11 1126 26644442722427551137998310 102

3121608 600SC 660SJC 6-3SECTION 6 HYDRAULICFIGURE 6-1. FRAME HYDRAULIC DIAGRAMITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. FRAME HYDRAULIC DIAGRAMS23

6-4 600SC 660SJC 3121608SECTION 6 HYDRAULICFIGURE 6-2. STANDARD HYDRAULIC DIAGRAM 840133PORT 3PORT 1FORWARDREVERSE484834921494411V1V254CASEPO

3121608 600SC 660SJC 6-5SECTION 6 HYDRAULICFIGURE 6-2. STANDARD HYDRAULIC DIAGRAMITEM # PART NUMBER QTY. DESCRIPTION REV.1001150760Ref. HYDRAULIC DIA

3121608 600SC 660SJC 1-11SECTION 1 FRAMEFIGURE 1-4. GRADALL FRAME TRACK ROLLER ASSEMBLY (CARRIER)ITEM # PART NUMBER QTY. DESCRIPTION REV.80213005 Ref

6-6 600SC 660SJC 3121608SECTION 6 HYDRAULIC38 2110406 2 Fitting, Straight39 2220466 7 Fitting, 90°40 1 Hose Options:2752599 600SC2752597 660SJC41 2751

3121608 600SC 660SJC 6-7SECTION 6 HYDRAULICFIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

6-8 600SC 660SJC 3121608SECTION 6 HYDRAULICFIGURE 6-3. HYDRAULIC DIAGRAM LIST ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. Note: Diagrams with a

3121608 600SC 660SJC 7-1SECTION 7ELECTRICAL

7-2 600SC 660SJC 3121608SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LISTITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. Note: Diagrams are availa

3121608 600SC 660SJC 7-3SECTION 7 ELECTRICALFIGURE 7-1. ELECTRICAL DIAGRAM LIST (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

7-4 600SC 660SJC 3121608SECTION 7 ELECTRICALFIGURE 7-2. HARNESS COMPONENTS INSTALLATION 702H2500WGENERATOR702C346345J5J6J7J2J1J8201PLATFORMCONTR

3121608 600SC 660SJC 7-5SECTION 7 ELECTRICAL 702F702H702J710A704A704J704H704K705A706B706A706B706E705B705D705E705C705F704B704C704D704E704F704G710A

7-6 600SC 660SJC 3121608SECTION 7 ELECTRICALFIGURE 7-2. HARNESS COMPONENTS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. HARNESS COMPONENT

3121608 600SC 660SJC 7-7SECTION 7 ELECTRICAL105 4460879 1 Connector, Male - 2 Position4460887 2 Terminal (12 Gauge)106 4460418 9 Connector, Female - 6

1-12 600SC 660SJC 3121608SECTION 1 FRAMEFIGURE 1-5. GRADALL FRAME TRACK CHAIN ASSEMBLY MASTER SPLICINGCOMPONENTS1061071071052108110115104102103

7-8 600SC 660SJC 3121608SECTION 7 ELECTRICAL201C 4460465 11 Socket, Female 18 Gauge4460509 4 Socket, Female 12 Gauge202 1 Cable, Electrical (To

3121608 600SC 660SJC 7-9SECTION 7 ELECTRICAL335 4460526 1 Connector, Strain Relief336 to 344 Not Used345 4922513 1 Valve Harness Assembly 3/D345A 4460

7-10 600SC 660SJC 3121608SECTION 7 ELECTRICAL425 4460539 1 Connector, Male - 3 Position4460944 3 Socket, Female426 to 427 Not Used428 4460460 2 Connec

3121608 600SC 660SJC 7-11SECTION 7 ELECTRICAL521 3990010 2 Diode - 6 Amp (Not Shown)522 to 523 Not Used524 4460434 2 Plug, Male 15 - Position4460227 1

7-12 600SC 660SJC 3121608SECTION 7 ELECTRICAL601B 4460326 1 Plug, Male - 3 Position4460267 3 Pin, Male602 1 Battery Cable Kit Options:2902296 Deutz D2

3121608 600SC 660SJC 7-13SECTION 7 ELECTRICAL604B 1001116983 1 Receptacle, Female - 2 Position 1001116710 2 Terminal4461054 2 Seal604C 4460932 1 Recep

7-14 600SC 660SJC 3121608SECTION 7 ELECTRICAL606K 4460884 1 Plug, Male - 4 Position 4460465 2 Socket, Female4460942 2 Socket, Female606L 1001142938 1

3121608 600SC 660SJC 7-15SECTION 7 ELECTRICAL1001100393 Ref. 110V with IEC Yellow Receptacle & Plug & Circuit Breaker (With Powermite Control

7-16 600SC 660SJC 3121608SECTION 7 ELECTRICAL701C 1 Shield, Cover Options:4060700 0256113 Installation (S/N 0300128000 to S/N 0300138249)1001110873 02

3121608 600SC 660SJC 7-17SECTION 7 ELECTRICAL701G A/R Bracket, Receptacle Box Mounting Options:Not Required 0 0256113, 0257175 & 0256201 Installat

3121608 600SC 660SJC 1-13SECTION 1 FRAMEFIGURE 1-5. GRADALL FRAME TRACK CHAIN ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.80213117 Ref. TRACK CHA

7-18 600SC 660SJC 3121608SECTION 7 ELECTRICAL0275454 Receptacle Box Kit (220V AFSINT 107 Keyed Ground) (Includes Items 701A, 701B, 701C & 701E) (0

3121608 600SC 660SJC 7-19SECTION 7 ELECTRICAL704 Ref. 7500W SkyPower Generator Installation 1001115387 Ref. 60Hz Spec & Deutz D2011 Engines D10011

7-20 600SC 660SJC 3121608SECTION 7 ELECTRICAL706 Ref. 7500W Generator Electrical Diagram Components1001112586 Ref. Deutz D2011 Engines A1001122528 Re

3121608 600SC 660SJC 7-21SECTION 7 ELECTRICAL710D 2400066 1 Fuseholder2400070 1 Fuse 20 AmpRef. TOOLS7002821 1 Crimper (For Wire to Pin/Socket Connect

7-22 600SC 660SJC 3121608SECTION 7 ELECTRICALFIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121608 600SC 660SJC 8-1SECTION 8DECALS

8-2 600SC 660SJC 3121608SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION (ANSI SPECS) 41BOTH SIDES3339222827BOTH SIDES43BOTH SIDES27593626332228

3121608 600SC 660SJC 8-3SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION (ANSI SPECS)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. STANDARD DECAL INSTAL

8-4 600SC 660SJC 3121608SECTION 8 DECALS47 to 48 Not Used49 0100011 A/R Compound, Locking50 0641406 4 Bolt 1/4in-20NC x 3/4in51 Not Used52 0860520 1 B

3121608 600SC 660SJC 8-5SECTION 8 DECALSFIGURE 8-1. DECAL INSTALLATION (ANSI SPECS) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-14 600SC 660SJC 3121608SECTION 1 FRAMEFIGURE 1-6. GRADALL FRAME IDLER ASSEMBLY 13121419182445533177778888661011GENUINE PARTS2625

8-6 600SC 660SJC 3121608SECTION 8 DECALSFIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPECS) 41BOTH SIDES3339222827BOTH SIDES43BOTH SIDES27593626

3121608 600SC 660SJC 8-7SECTION 8 DECALSFIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPECS)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. DECAL INSTALLA

8-8 600SC 660SJC 3121608SECTION 8 DECALS28 5 Decal - Electrocution Options:1705897 Brazil Spec Decals (Portuguese/English)1703937 Chinese Spec Decals

3121608 600SC 660SJC 8-9SECTION 8 DECALS57 1 Decal - Motion Hazard Options:1001093439 Brazil Spec Decals (Portuguese/English)1001116963 Chinese Spec D

8-10 600SC 660SJC 3121608SECTION 8 DECALSFIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) 41BOTH SIDES3339222827BOTH SIDES43BOTH SIDE

3121608 600SC 660SJC 8-11SECTION 8 DECALSFIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS)ITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. DECAL

8-12 600SC 660SJC 3121608SECTION 8 DECALS58 to 59 Not Used60 442005117.4ft/5.3mStripes, Safety— — — — — — — — — — 1 Master Decal Kit Options:2902303 S

3121608 600SC 660SJC 9-1SECTION 9 RECOMMENDED SERVICEPARTS STOCKMODELS 600SC/660SJCThe following list will service one machine (built to current produ

9-2 600SC 660SJC 3121608SECTION 9 RECOMMENDED SERVICE PARTS STOCK7027795 Module, Engine Control (Deutz D2011 Engine - Battery on Engine Side) (Figure

3121608 600SC 660SJC 10-1SECTION 10SPECIAL OPTIONS

3121608 600SC 660SJC 1-15SECTION 1 FRAMEFIGURE 1-6. GRADALL FRAME IDLER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.80213040 Ref. IDLER ASSEMBLY

10-2 600SC 660SJC 3121608SECTION 10 SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS LISTNote: This list is to accommodate machines ordered with special e

3121608 600SC 660SJC 10-3SECTION 10 SPECIAL OPTIONSRef. Decal Installations Options:1702788 1 Decal - Biodegradable Hydraulic Fluid (English)1703479 1

10-4 600SC 660SJC 3121608SECTION 10 SPECIAL OPTIONSRef. Fluids Options:Ref. Anti-freeze Options:2300004 Ref. Deutz DT2.9L4 Engine without Arctic Packa

3121608 600SC 660SJC 10-5SECTION 10 SPECIAL OPTIONSRef. Sky Accessories:Ref. Note: For Breakdown of Sky Accessories Refer to Accessory Manual p/n 3124

10-6 600SC 660SJC 3121608SECTION 10 SPECIAL OPTIONSFIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED)Note: This list is to accommodate machines ordered wit

PagePart Number PagePart Number PagePart NumberPagePart Number3121608 600SC 660SJC 11-1SECTION 11 PARTS NUMBER INDEX0060066 ...3-6, 3-1

PagePart Number PagePart Number PagePart NumberPagePart Number11-2 600SC 660SJC 3121608SECTION 11 PARTS NUMBER INDEX0801479 ...

PagePart Number PagePart Number PagePart NumberPagePart Number3121608 600SC 660SJC 11-3SECTION 11 PARTS NUMBER INDEX1001121801 ...8-3, 8-81

PagePart Number PagePart Number PagePart NumberPagePart Number11-4 600SC 660SJC 3121608SECTION 11 PARTS NUMBER INDEX1001151059 ... 6-8, 7-2

PagePart Number PagePart Number PagePart NumberPagePart Number3121608 600SC 660SJC 11-5SECTION 11 PARTS NUMBER INDEX2220682 ...

1-16 600SC 660SJC 3121608SECTION 1 FRAMEFIGURE 1-7. GRADALL FRAME SPRING & SHOCK ASSEMBLIES 32145101102103105106104

PagePart Number PagePart Number PagePart NumberPagePart Number11-6 600SC 660SJC 3121608SECTION 11 PARTS NUMBER INDEX3580319 ...

PagePart Number PagePart Number PagePart NumberPagePart Number3121608 600SC 660SJC 11-7SECTION 11 PARTS NUMBER INDEX4460956 ...

PagePart Number PagePart Number PagePart NumberPagePart Number11-8 600SC 660SJC 3121608SECTION 11 PARTS NUMBER INDEX70002734 ... 4

PagePart Number PagePart Number PagePart NumberPagePart Number3121608 600SC 660SJC 11-9SECTION 11 PARTS NUMBER INDEX7022835 ...

PagePart Number PagePart Number PagePart NumberPagePart Number11-10 600SC 660SJC 3121608SECTION 11 PARTS NUMBER INDEX91403102 ... 2-42, 9

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

3121608 600SC 660SJC 1-17SECTION 1 FRAMEFIGURE 1-7. GRADALL FRAME SPRING & SHOCK ASSEMBLIESITEM # PART NUMBER QTY. DESCRIPTION REV.80213041 Ref.

1-18 600SC 660SJC 3121608SECTION 1 FRAMEFIGURE 1-8. GRADALL FRAME ROTARY COUPLING ASSEMBLY 1011031525182510110310210223232222132020202021212121

3121608 600SC 660SJC 1-19SECTION 1 FRAMEFIGURE 1-8. GRADALL FRAME ROTARY COUPLING ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. ROTARY COUPLIN

1-20 600SC 660SJC 3121608SECTION 1 FRAMEFIGURE 1-8. GRADALL FRAME ROTARY COUPLING ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121608 600SC 660SJC 2-1SECTION 2TURNTABLE

2-2 600SC 660SJC 3121608SECTION 2 TURNTABLEFIGURE 2-1. CONTROL VALVES INSTALLATIONS 25121314B14A15141195A55B10162023171262124232326824102323191

3121608 600SC 660SJC 2-3SECTION 2 TURNTABLEFIGURE 2-1. CONTROL VALVES INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. VALVES INSTALLATIONS1

3121608 600SC 660SJC AREVISION LOGJune 30, 2013 - Original Issue (Edited to B/M 0010568 Revision R & B/M 1001160030 Revision A)September 10, 2013

2-4 600SC 660SJC 3121608SECTION 2 TURNTABLE1001137458 Ref. AUXILIARY PUMP ASSEMBLY A201 70003995 1 Base202 70003996 1 Pump Assembly7026330 1 Seal, Sha

3121608 600SC 660SJC 2-5SECTION 2 TURNTABLEFIGURE 2-1. CONTROL VALVES INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-6 600SC 660SJC 3121608SECTION 2 TURNTABLEFIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY 1620A201919A12A12104 2510A261111A21171513176591A18832TO

3121608 600SC 660SJC 2-7SECTION 2 TURNTABLEFIGURE 2-2. MAIN CONTROL VALVE ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.4641489 Ref. MAIN CONTROL V

2-8 600SC 660SJC 3121608SECTION 2 TURNTABLE19 7012775 1 Control Valve Assembly (Upper Lift)7012773 1 Seal Kit19A 7012772 2 Coil20 7012775 1 Control Va

3121608 600SC 660SJC 2-9SECTION 2 TURNTABLEFIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-10 600SC 660SJC 3121608SECTION 2 TURNTABLEFIGURE 2-3. ARTICULATING JIB VALVE ASSEMBLY (660SJC ONLY) 16238472B2C2A

3121608 600SC 660SJC 2-11SECTION 2 TURNTABLEFIGURE 2-3. ARTICULATING JIB VALVE ASSEMBLY (660SJC ONLY)ITEM # PART NUMBER QTY. DESCRIPTION REV.4640921

2-12 600SC 660SJC 3121608SECTION 2 TURNTABLEFIGURE 2-4. SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONS 1021041021041011071241061061513

3121608 600SC 660SJC 2-13SECTION 2 TURNTABLEFIGURE 2-4. SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION RE

B 600SC 660SJC 3121608REVISION LOG

2-14 600SC 660SJC 3121608SECTION 2 TURNTABLEFIGURE 2-5. SWING MOTOR/HUB ASSEMBLY11G1A1B1E1H1I1C234481111545A612201J242513

3121608 600SC 660SJC 2-15SECTION 2 TURNTABLE 318K8J30352122233212011911711811611411511311211010910810710610510310410410410410410210128292829200

2-16 600SC 660SJC 3121608SECTION 2 TURNTABLEFIGURE 2-5. SWING MOTOR/HUB ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.1001101060 Ref. SWING MOTOR/H

3121608 600SC 660SJC 2-17SECTION 2 TURNTABLE30 7017085 2 Elbow31 70002075 1 Motor Assembly (See Items 101-125 for Breakdown)32 7024784 1 Valve Assembl

2-18 600SC 660SJC 3121608SECTION 2 TURNTABLEFIGURE 2-6. DEUTZ D2011 ENGINE INSTALLATION (ENGINE SIDE BATTERY) 2262492272272633433225215259262237237256

3121608 600SC 660SJC 2-19SECTION 2 TURNTABLE 60244230205235251258416406404415267250402403414417407263201207221252126112108123122928257216201246

2-20 600SC 660SJC 3121608SECTION 2 TURNTABLEFIGURE 2-6. DEUTZ D2011 ENGINE INSTALLATION (ENGINE SIDE BATTERY)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121608 600SC 660SJC 2-21SECTION 2 TURNTABLE53 1702942 1 Decal - Engine Block Heater54 1702943 1 Decal - Hydraulic Tank Heater55 1702944 1 Decal - Hea

2-22 600SC 660SJC 3121608SECTION 2 TURNTABLERef. ENGINE ASSEMBLIESRef. Tier IVi-Flex Engines1001137755 Ref. Without Arctic Package (ANSI, CE & CSA

3121608 600SC 660SJC 2-23SECTION 2 TURNTABLE240 1001109595 1 Plate, Radiator Mounting241 3539971 1 Plate, Engine Mounting (Front Bottom)242 1001093943

3121608 600SC 660SJC iTABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-24 600SC 660SJC 3121608SECTION 2 TURNTABLE403 70001850 1 Pump, Oil Lube7020468 1 Seal Between Oil Pump & Engine Block (Not Shown)404 7016331 1 F

3121608 600SC 660SJC 2-25SECTION 2 TURNTABLE423 70000345 4 Plug, Glow 424 Not Used425 70001847 1 Breather, Front Cover (Not Shown)70001126 1 Seal, Fro

2-26 600SC 660SJC 3121608SECTION 2 TURNTABLEFIGURE 2-7. DEUTZ D2011 ENGINE INSTALLATION (TANK SIDE BATTERY) 218201211212201221246219220409411428412428

3121608 600SC 660SJC 2-27SECTION 2 TURNTABLE 2312292012137152192832225208225237172421420221420222233233250251237404406402423417414233416407 415

2-28 600SC 660SJC 3121608SECTION 2 TURNTABLEFIGURE 2-7. DEUTZ D2011 ENGINE INSTALLATION (TANK SIDE BATTERY)ITEM # PART NUMBER QTY. DESCRIPTION REV.Re

3121608 600SC 660SJC 2-29SECTION 2 TURNTABLE35E 7027054 1 Cable (Red) (Battery + to Relays/Starter)See Note 1 Boot, Red (Battery) (Note: Not Available

2-30 600SC 660SJC 3121608SECTION 2 TURNTABLE114 3960389 5ft/1.5m Seal115 4751600 10 Flatwasher 3/8in Regular116 4891600 2 Flatwasher 3/8in Hardened117

3121608 600SC 660SJC 2-31SECTION 2 TURNTABLE231 3960468 1 Seal232 3960469 1 Seal 233 4060805 37in/1m Flex-Trim234 4711400 14 Flatwasher 1/4in Thin235

2-32 600SC 660SJC 3121608SECTION 2 TURNTABLE402 1 Cap, Filler403 1 Pump, Oil Lube1 Seal Between Oil Pump & Engine Block (Not Shown)404 1 Filter, O

3121608 600SC 660SJC 2-33SECTION 2 TURNTABLE426 1 Gasket, Head (Not Shown) 427 1 Kit, Timing Belt/Idler (Not Shown)428 1 Muffler Options:See Note Stan

ii 600SC 660SJC 3121608FIGURE NO. TITLE PAGE NO.TABLE OF CONTENTS5-5 MASTER CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-34 600SC 660SJC 3121608SECTION 2 TURNTABLEFIGURE 2-8. DEUTZ TD2.9L4 ENGINE INSTALLATION 90131103117117110125123108107126106115138139136135136135134

3121608 600SC 660SJC 2-35SECTION 2 TURNTABLE POWERMODULERELAYBOLTONENGINETRAYPIVOTAUX PUMPSTARTERAUXRELAYBATTERY38A38D38B38E38F38E38C38CAA5828225

2-36 600SC 660SJC 3121608SECTION 2 TURNTABLE RETURNSUPPLYVENT15TO TANKHOODBRACKETREF.TO ENGINE1414144423424046416434357575711015254212201213255155715

3121608 600SC 660SJC 2-37SECTION 2 TURNTABLEFIGURE 2-8. DEUTZ TD2.9L4 ENGINE INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. DEUTZ ENGINE IN

2-38 600SC 660SJC 3121608SECTION 2 TURNTABLE38F 7027067 1 Cable (Red) (Aux Relay to Aux Pump)70003952 2 Boot, Red 39 1001144660 1 Harness, Fuel (Not S

3121608 600SC 660SJC 2-39SECTION 2 TURNTABLE107 2230027 1 Fitting, Bulkhead108 2230046 1 Fitting, 90° Bulkhead109 Not Used110 3311605 4 Locknut 3/8in-

2-40 600SC 660SJC 3121608SECTION 2 TURNTABLE211 0760606 1 Bolt M6 x 12mm212 0760810 2 Bolt 8M8 x 20mm213 Not Used214 0771212 6 Bolt M12 x 25 Grade 10.

3121608 600SC 660SJC 2-41SECTION 2 TURNTABLE255 8405104 4 Clamp256 8405204 2 Clamp257 8406109 2 Clip258 8406110 1 Clip259 8410011 2 Clamp260 8410013 1

2-42 600SC 660SJC 3121608SECTION 2 TURNTABLE303 1001143726 1 Harness, Deutz Engine (Not Shown - See Section 7 for Breakdown)304 1001143797 1 Fitting,

3121608 600SC 660SJC 2-43SECTION 2 TURNTABLERef. BAFFLES INSTALLATION1001143484 Ref. ABS Hoods B1001143484 Ref. Steel Hoods A601 0641406 A/R Bolt 1/4i

3121608 600SC 660SJC 1-1SECTION 1 FRAME

2-44 600SC 660SJC 3121608SECTION 2 TURNTABLEFIGURE 2-9. PISTON PUMP ASSEMBLY 42109875642737386561626364321141151323329302628919087888938374039O

3121608 600SC 660SJC 2-45SECTION 2 TURNTABLEFIGURE 2-9. PISTON PUMP ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. PISTON PUMP ASSEMBLIES360036

2-46 600SC 660SJC 3121608SECTION 2 TURNTABLE37 7007419 2 Plug (Includes Item 38)38 Use 7021280 2 O-Ring39 7007470 2 Plug (Includes Item 40)40 Use 7021

3121608 600SC 660SJC 2-47SECTION 2 TURNTABLE80 7021276 1 Retainer, Pin81 7021277 1 Guide, Retainer82 7021278 1 Retainer, Slipper83 7021279 9 Piston As

2-48 600SC 660SJC 3121608SECTION 2 TURNTABLE120 7021280 1 Seal Kit - Complete (Includes Items 8, 9, 16, 18, 30, 31, 35, 38, 40, 51, 58, 59, 60, 69, 73

3121608 600SC 660SJC 2-49SECTION 2 TURNTABLEFIGURE 2-9. PISTON PUMP ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-50 600SC 660SJC 3121608SECTION 2 TURNTABLEFIGURE 2-10. GEAR PUMP ASSEMBLY 1011031021042061124521139871310

3121608 600SC 660SJC 2-51SECTION 2 TURNTABLEFIGURE 2-10. GEAR PUMP ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.3600242 Ref. GEAR PUMP ASSEMBLY1 7

2-52 600SC 660SJC 3121608SECTION 2 TURNTABLEFIGURE 2-11. TANK INSTALLATIONS71410110310710810911010510610210411111143 (FRONT)4 (REAR)447751414141415161

3121608 600SC 660SJC 2-53SECTION 2 TURNTABLEFIGURE 2-11. TANK INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. TANKS INSTALLATION OPTIONS:10

1-2 600SC 660SJC 3121608SECTION 1 FRAMEFIGURE 1-1. GRADALL FRAME ASSEMBLY 181432111122928524132333153127793168302422176223192526

2-54 600SC 660SJC 3121608SECTION 2 TURNTABLEFIGURE 2-12. GROUND CONTROL ASSEMBLY 32333530424226422624422829341325232727A3161014111276201518141

3121608 600SC 660SJC 2-55SECTION 2 TURNTABLEFIGURE 2-12. GROUND CONTROL ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. GROUND CONTROL BOX ASSEM

2-56 600SC 660SJC 3121608SECTION 2 TURNTABLE28B 7020176 1 Block, Contact29 4360476 1 Switch, Contact Block30 4460426 1 Connector, Strain Relief31 Not

3121608 600SC 660SJC 2-57SECTION 2 TURNTABLEFIGURE 2-12. GROUND CONTROL ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-58 600SC 660SJC 3121608SECTION 2 TURNTABLEFIGURE 2-13. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) E330335331334333332D32532832632432

3121608 600SC 660SJC 2-59SECTION 2 TURNTABLEFIGURE 2-13. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)ITEM # PART NUMBER QTY. DESCRIPTION REV.R

2-60 600SC 660SJC 3121608SECTION 2 TURNTABLE1001149955 Ref. STROBE LIGHT INSTALLATIONS (AMBER) (OPTIONAL) C1001150406 Ref. STROBE LIGHT ASSEMBLY (AMBE

3121608 600SC 660SJC 2-61SECTION 2 TURNTABLEFIGURE 2-13. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-62 600SC 660SJC 3121608SECTION 2 TURNTABLEFIGURE 2-14. HOODS (ABS) & LIFTING PLATE INSTALLATIONS 4423818327402134422643152737251064343262

3121608 600SC 660SJC 2-63SECTION 2 TURNTABLE4322444071643261126433843625364545144242392843643617196111111111434361326432616101111111113102110109108112

3121608 600SC 660SJC 1-3SECTION 1 FRAMEFIGURE 1-1. GRADALL FRAME ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. GRADALL FRAME ASSEMBLY 2360574

2-64 600SC 660SJC 3121608SECTION 2 TURNTABLEFIGURE 2-14. HOODS (ABS) & LIFTING PLATE INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.Ref. HO

3121608 600SC 660SJC 2-65SECTION 2 TURNTABLE41 4751400 4 Flatwasher 1/4in Regular42 4751500 13 Flatwasher 5/16in Regular43 4751600 41 Flatwasher 3/8in

2-66 600SC 660SJC 3121608SECTION 2 TURNTABLE219 0641606 4 Bolt 3/8in-16NC x 3/4in220 2600209 1 Hinge221 3960464 5.5ft/1.7m Seal222 1 Hood Options (Not

3121608 600SC 660SJC 2-67SECTION 2 TURNTABLEFIGURE 2-14. HOODS (ABS) & LIFTING PLATE INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION

2-68 600SC 660SJC 3121608SECTION 2 TURNTABLEFIGURE 2-15. HOODS (STEEL) & LIFTING PLATE INSTALLATIONS206202NOTE: REPLACEMENT DECALS MUST BEORDERED

3121608 600SC 660SJC 2-69SECTION 2 TURNTABLE NOTE: REPLACEMENT DECALS MUST BEORDERED SEPARATELY - SEE SECTION 8PART OFITEM #423013131422518433

2-70 600SC 660SJC 3121608SECTION 2 TURNTABLEFIGURE 2-15. HOODS (STEEL) & LIFTING PLATE INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.10011

3121608 600SC 660SJC 2-71SECTION 2 TURNTABLE41 1001150243 1 Hood Assembly - Engine Side (See Items 201-212 for Breakdown)Ref. Note: Customer must tran

2-72 600SC 660SJC 3121608SECTION 2 TURNTABLE219 1001150253 1 Bracket1001150244 Ref. HOOD TANK SIDE A301 0100011 A/R Compound, Locking302 0630485 8 Bol

3121608 600SC 660SJC 2-73SECTION 2 TURNTABLEFIGURE 2-15. HOODS (STEEL) & LIFTING PLATE INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTI