Jlg DVSP Series Operator Manual Bedienungsanleitung

Operation and Safety ManualKeep this manual with the machine at all times.Model(s)DVL &DVSPSeriesP/N - 3121135September 27, 2005

iv – JLG Lift – 3121135TABLE OF CONTENTSLIST OF TABLESTABLE NO. TITLE PAGE NO.1-1 Minimum Safe Approach Distance (M.S.A.D.) . . . . . . . . . . . . .

SECTION 1 - SAFETY PRECAUTIONS3121135 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERALThis section outlines the necessary precautions for pro

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 3121135•Ensure all safety devices are operating properly. Modifi-cation of these devices is a safety v

SECTION 1 - SAFETY PRECAUTIONS3121135 – JLG Lift – 1-3Electrocution HazardMaintain a clearance of at least 10 ft (3m) between anypart of the machine a

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3121135Crushing And Collision Hazard•Personal protection equipment must be worn by alloperating and gro

SECTION 2 - PREPARATION AND INSPECTION3121135 – JLG Lift – 2-1SECTION 2. PREPARATION AND INSPECTION2.1 PERSONNEL TRAININGThe aerial platform is a per

SECTION 2 - PREPARATION AND INSPECTION2-2 – JLG Lift – 31211352.2 PREPARATION, INSPECTION, AND MAINTENANCEThe following table covers the periodic mach

SECTION 2 - PREPARATION AND INSPECTION3121135 – JLG Lift – 2-32.3 PRE-START INSPECTIONThe Pre-Start Inspection should include each of the follow-ing:1

SECTION 2 - PREPARATION AND INSPECTION2-4 – JLG Lift – 3121135Figure 2-1. Daily Walk-Around Inspection for DVL/DVSP Machines.1. Drive and Caster Whe

SECTION 2 - PREPARATION AND INSPECTION3121135 – JLG Lift – 2-52.5 FUNCTION CHECKOnce the “Walk-Around” Inspection is complete, performa function check

SECTION 2 - PREPARATION AND INSPECTION2-6 – JLG Lift – 3121135This page intentionally left blank.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121135 – JLG Lift – 3-1SECTION 3. MACHINE CONTROLS, INDICATORS AND OPERATION Table

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-2 – JLG Lift – 31211353.1 GENERALIMPORTANTTHE MANUFACTURER HAS NO DIRECT CONTROL OVERMACHINE A

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121135 – JLG Lift – 3-3Battery Low Voltage Warning IndicatorsThe Platform Control Console and G

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-4 – JLG Lift – 31211353.5 GROUND CONTROL STATION - OPERATION(See Figure 3-2.)NOTE: If equipped

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121135 – JLG Lift – 3-5Figure 3-2. Ground Control Station. (Machine Rear View)1. Machine Stat

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-6 – JLG Lift – 3121135Machine Status LCD Display At power-up and during operation the LCD

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121135 – JLG Lift – 3-7Table 3-3. LCD Display - Operating Fault ConditionsFAULTCODEPLATFORMCON

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-8 – JLG Lift – 31211353.6 GROUND CONTROL STATION -PROGRAMMINGGeneralThe DVL/DVSP machine Groun

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121135 – JLG Lift – 3-9• Enable Detection of Beacon Open Circuit -Enables mast/base beacon stro

FOREWORD3121135 – JLG Lift – a FOREWORDThis manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is t

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-10 – JLG Lift – 3121135Selecting Programmable Item to Adjust Adjusting Programmable Setting

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121135 – JLG Lift – 3-113.7 PLATFORM CONTROL CONSOLE OPERATION - (MACHINES SERIAL NUMBER - 0130

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-12 – JLG Lift – 3121135Platform On/Off Key Switch Set the ON/OFF Key Switch to the OFF po

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121135 – JLG Lift – 3-132. Drive Mode IndicatorWhen the Drive/Lift Mode Selector Switch is set

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-14 – JLG Lift – 3121135Drive Mode Lift Mode WARNINGTHE GROUND CONTROL STATION CONTAINS A

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121135 – JLG Lift – 3-153.8 PLATFORM CONTROL CONSOLE OPERATION - (MACHINES BEFORE SERIAL NUMBER

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-16 – JLG Lift – 3121135Battery Charge/Fault Code LED Indicator On normal power-up and opera

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121135 – JLG Lift – 3-17Adjusting Maximum Drive Speed ControlNOTE: When the platform is elevate

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-18 – JLG Lift – 31211353.10PROGAMMABLE SECURITY LOCK (PSL™) (DVL/DVSP - OPTION)The optional Pr

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121135 – JLG Lift – 3-193.11PLATFORM CONFIGURATIONS STANDARD PLATFORM (DVL)Model Max. Capaci

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSb – JLG Lift – 3121135SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSThis is the Safety Alert Symbol. It is

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-20 – JLG Lift – 3121135StockPicking Platform OperationThe stockpicking platform is available i

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121135 – JLG Lift – 3-213.12FALL PROTECTION - LANYARD ATTACHMENTCAUTIONJLG INDUSTRIES, INC. REC

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-22 – JLG Lift – 31211353.14OBSTRUCTION SENSING SYSTEM (DVSP - OPTION)System DescriptionThe Obs

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121135 – JLG Lift – 3-233.15TRANSPORTING, LIFTING ANDTIE DOWN PROCEDURESGeneralAll DVL Series a

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-24 – JLG Lift – 3121135Machine Tie-DownWith machine in position to be tied down and brakesenga

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121135 – JLG Lift – 3-253.16RUG CARRIER ACCESSORY(DVSP - OPTION)NOTE: The Rug Carrier accessory

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-26 – JLG Lift – 3121135Removing a Rug using Rug Carrier Accessory ArmsThis section describes t

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121135 – JLG Lift – 3-273.17STOCK-PICKER HANGER ACCESSORYNOTE: The stock-picker hanger accessor

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-28 – JLG Lift – 3121135 Figure 3-12. DVL Series Decal Installation Chart - (See Ta

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121135 – JLG Lift – 3-29Table 3-5. DVL Series - Decal Installation Chart (See Figure 3-12.)ANSI

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS3121135 – JLG Lift – cTHIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLG INDUSTRIE

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-30 – JLG Lift – 3121135 Figure 3-13. DVSP Decal Installation Chart - (See Table 3-6. f

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121135 – JLG Lift – 3-31 Table 3-6. DVSP Decal Installation Chart (See Figure 3-13.)ANSI

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-32 – JLG Lift – 3121135This page intentionally left blank.

SECTION 4 - EMERGENCY PROCEDURES3121135 – JLG Lift – 4-1SECTION 4. EMERGENCY PROCEDURES4.1 GENERAL INFORMATIONThis section explains the steps to be t

SECTION 4 - EMERGENCY PROCEDURES4-2 – JLG Lift – 3121135This page intentionally left blank.

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121135 – JLG Lift – 5-1SECTION 5. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE5.1 INTR

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE5-2 – JLG Lift – 3121135Electrical Specifications Platform Data Machine Co

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE3121135 – JLG Lift – 5-35.3 OPERATOR MAINTENANCELubricationHydraulic Oil (HO) Hydraulic

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE5-4 – JLG Lift – 3121135 Table 5-2.Lubrication Intervals for Various Compone

SECTION 6 - INSPECTION AND REPAIR LOG3121135 – JLG Lift – 6-1SECTION 6. INSPECTION AND REPAIR LOGTable 6-1. Inspection and Repair LogDate CommentsMac

REVISION LOGd – JLG Lift – 3121135REVISION LOGOctober 1, 2001 – Original Issue of ManualNovember 19, 2001 – Manual RevisedDecember 13, 2001 – Manual

SECTION 6 - INSPECTION AND REPAIR LOG6-2 – JLG Lift – 3121135Table 6-1. Inspection and Repair LogDate Comments

JLG Worldwide LocationsCorporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USAPhone: (717) 485-5161Fax: (717) 485-6417JLG Ind

3121135 – JLG Lift – iTABLE OF CONTENTSTABLE OF CONTENTSSUBJECT - SECTION, PARAGRAPH PAGE NO.FOREWORD . . . . . . . . . . . . . . . . . . . . . . . .

ii – JLG Lift – 3121135TABLE OF CONTENTS3.6 GROUND CONTROL STATION - PROGRAMMING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3121135 – JLG Lift – iiiTABLE OF CONTENTSPre-Start Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .