Jlg M4069 ANSI Service Manual Handbücher

Bedienungsanleitungen und Benutzerhandbücher für Spezialmaschinen Jlg M4069 ANSI Service Manual.
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Jlg M4069 ANSI Service Manual Bedienungsanleitung (150 Seiten)

Marke: Jlg | Kategorie: Spezialmaschinen | Größe: 6.17 MB |

Englisch

Inhaltsverzeichnis

July 23, 2012

1

PRECAUTIONS

3

REVISION LOG

4

TABLE OF CONTENTS

5

(Continued)

6

SECTION 1. SPECIFICATIONS

9

SECTION 1 - SPECIFICATIONS

10

1.6 LUBRICATION

11

Lubrication Specifications

11

1.7 CYLINDER SPECIFICATIONS

11

1.8 MAJOR COMPONENT WEIGHTS

11

1.10 LUBRICATION

12

1.11 SERIAL NUMBER LOCATIONS

13

1.12 TORQUE CHARTS

14

SOCKET HEAD CAP SCREWS

16

Magni Coating (Ref 4150701)*

20

SECTION 2. GENERAL

21

SECTION 2 - GENERAL

22

Hydraulic System

24

Hydraulic Oil

24

Changing Hydraulic Oil

24

2.4 CYLINDER DRIFT TEST

25

Platform Drift

25

Cylinder Drift

25

GUIDELINES

25

INSPECTION SCHEDULE

26

3.1 CALIBRATIONS

29

Elevation Sensor Calibration

29

(Prior to Software V13.6)

29

(Software V13.6 and Higher)

30

Speed Sensor

30

Tilt Sensor Calibration:

30

Joystick Calibration

31

3.2 TILT SENSOR

32

Tilt Sensor, JLG P/N 4000006:

32

Tilt Sensor, JLG P/N 4000021:

33

3.3 BATTERY MAINTENANCE AND

34

CHARGING

34

Optional On-Board Generator

34

Battery Charger (Delta-Q)

35

Battery Charger Maintenance

36

FAULT LED Flashing

37

3-10 – JLG Lift – 3121122

38

Battery Temperature Sensor

39

Removing the Battery Box

40

3.4 GENERATOR

41

3-14 – JLG Lift – 3121122

42

Timing Sequences

43

3-16 – JLG Lift – 3121122

44

CONNECTION

45

Priming the Fuel Line

46

Tools And Material

47

3-20 – JLG Lift – 3121122

48

3.6 JOYSTICK CONTROLLER

49

3-22 – JLG Lift – 3121122

50

3121122 – JLG Lift – 3-23

51

Power Controller

52

3.7 TOWING

52

Disengaging for Towing

52

3121122 – JLG Lift – 3-25

53

3-26 – JLG Lift – 3121122

54

3121122 – JLG Lift – 3-27

55

3-28 – JLG Lift – 3121122

56

3.9 DRIVE BRAKE - MICO

57

Bleeding

57

3.10 TORQUE HUB

58

Roll Test

59

Leak Test (Main Unit)

59

Tightening and Torquing Bolts

59

Main Disassembly

60

3121122 – JLG Lift – 3-33

61

Output Carrier Disassembly

62

Input Carrier Disassembly

63

Hub-Spindle Disassembly

64

Cover Disassembly

65

Input Carrier Sub-Assembly

66

Output Carrier Sub-Assembly

67

Hub-Spindle Sub-Assembly

68

Cover Sub-Assembly

69

Main Assembly

70

3121122 – JLG Lift – 3-43

71

3-44 – JLG Lift – 3121122

72

SECTION 4. HYDRAULICS

73

SECTION 4 - HYDRAULICS

74

4.11 CYLINDER REPAIR

78

Cleaning and Inspection

79

4.12 STEER CYLINDER REMOVAL

82

Bleeding Procedure

82

4.14 CYLINDER ASSEMBLIES

84

Main Relief at Pump

92

Lift Relief

92

Steer Relief

92

4.16 DRIVE TORQUE HUB

93

4.17 DRIVE ASSIST VALVE

95

5.1 HAND HELD ANALYZER

97

Using the Analyzer:

98

Analyzer:

99

Analyzer

100

Machine Setup

100

5.2 PC BOARDS

101

5-6 – JLG Lift– 3121122

102

3121122 – JLG Lift – 5-7

103

5-8 – JLG Lift– 3121122

104

3121122 – JLG Lift – 5-9

105

5-10 – JLG Lift– 3121122

106

3121122 – JLG Lift – 5-11

107

5-12 – JLG Lift– 3121122

108

3121122 – JLG Lift – 5-13

109

**(Test in Ground Mode)

110

***(Test in Platform Mode)

110

*(Outrigger Option Only)

110

3121122 – JLG Lift – 5-17

113

4150351_E

113

5-18 – JLG Lift– 3121122

114

4150352_G

114

Software Version 13.6

115

5-20 – JLG Lift– 3121122

116

3121122 – JLG Lift – 5-21

117

5-22 – JLG Lift– 3121122

118

Software Version P1.0

119

5-24 – JLG Lift– 3121122

120

3121122 – JLG Lift – 5-25

121

5-26 – JLG Lift– 3121122

122

3121122 – JLG Lift – 6-1

123

6-2 – JLG Lift – 3121122

124

3121122 – JLG Lift – 6-3

125

Requirements:

126

Procedure

126

3121122 – JLG Lift – 6-5

127

Assembly

128

3121122 – JLG Lift – 6-7

129

Disassembly

130

Wedge Lock

130

Service - Voltage Reading

131

DT/DTP Series Assembly

132

DT/DTP Series Disassembly

132

HD30/HDP20 Series Assembly

132

HD30/HDP20 Series Disassembly

133

ANALYZER

135

PC BOARD

135

CONTROLLER

135

PLATFORM

136

3121122 – JLG Lift – 6-15

137

1870130_G

138

Sht. 1 of 2

138

Sht. 2 of 2

140

6-20 – JLG Lift – 3121122

142

3121122 – JLG Lift – 6-21

143

6-22 – JLG Lift – 3121122

144

3121122 – JLG Lift – 6-23

145

6-24 – JLG Lift – 3121122

146

3121122 – JLG Lift – 6-25

147

6-26 – JLG Lift – 3121122

148

JLG Worldwide Locations

150

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