Jlg 600SC_660SJC ANSI Parts Manual Bedienungsanleitung

Illustrated Parts ManualModels600SC600SJC660SJCPRIOR TOS/N 0300128000Caterpillar Chassis &Prior to ADE System3120795September 10, 2013

1-4 3120795SECTION 1 FRAMESECTION1FRAMEFIGURE 1-2. TRACK SHOE ASSEMBLY

3-12 3120795SECTION 3 BOOMSECTION3BOOM13 3340844 Pad, Wear 114 4070975 Shim .05 (Prior to S/N 0300072078) 415 0641608 Bolt 3/8in-16NC x 1in 1016 0100

3120795 3-13SECTION 3 BOOMSECTION3BOOM57 3539622 Plate, Cover 158 0641403 Bolt 1/4in-20NC x 3/8in 459 4070929 Shim A/R60 4070939 Shim (1/16in) (With S

3-14 3120795SECTION 3 BOOMSECTION3BOOMFIGURE 3-4. ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM)

3120795 3-15SECTION 3 BOOMSECTION3BOOM.FIGURE 3-4. ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.ROTATOR

3-16 3120795SECTION 3 BOOMSECTION3BOOM17B Cartridge, Valve Options: A/R7011332 Cartridge for Helac p/ns 24736 & 24754 2See Note Cartridge for Hela

3120795 3-17SECTION 3 BOOMSECTION3BOOMFIGURE 3-4. ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY.

3-18 3120795SECTION 3 BOOMSECTION3BOOMFIGURE 3-5. ROTATOR ASSEMBLIES (SIDE ENTRY PLATFORM) 876600SC52100A100B1011112391078513411516600SJC/660SJCGEN

3120795 3-19SECTION 3 BOOMSECTION3BOOMFIGURE 3-5. ROTATOR ASSEMBLIES (SIDE ENTRY PLATFORM)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.ROTATOR A

3-20 3120795SECTION 3 BOOMSECTION3BOOMFIGURE 3-6. POWER TRACK INSTALLATIONS - PLASTIC TRACK 1716630292428242524252425242224922232411121118191617232220

3120795 3-21SECTION 3 BOOMSECTION3BOOM.FIGURE 3-6. POWER TRACK INSTALLATIONS - PLASTIC TRACKFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.POWER T

3120795 1-5SECTION1FRAMESECTION 1 FRAME.FIGURE 1-2. TRACK SHOE ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.7022708 TRACK SHOE ASSEMBLY

3-22 3120795SECTION 3 BOOMSECTION3BOOM32 4060804 Shield, Trim 4ft/1.2m33 1320247 Clamp, Nylon 134 0641522 Bolt 5/16in-18NC x 2-3/4in 135 3311505 Loc

3120795 3-23SECTION 3 BOOMSECTION3BOOMFIGURE 3-6. POWER TRACK INSTALLATIONS - PLASTIC TRACK (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY.

3-24 3120795SECTION 3 BOOMSECTION3BOOMFIGURE 3-7. POWER TRACK INSTALLATIONS - STEEL TRACK

3120795 3-25SECTION 3 BOOMSECTION3BOOM.FIGURE 3-7. POWER TRACK INSTALLATIONS - STEEL TRACKFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.POWER TRA

3-26 3120795SECTION 3 BOOMSECTION3BOOM6 3340764 Pad, Wear 27 0630458 U-Bolt 18 0100011 Compound, Locking A/R9 0641807 Bolt 1/2in-13NC x 7/8in 1110 471

3120795 3-27SECTION 3 BOOMSECTION3BOOMFIGURE 3-7. POWER TRACK INSTALLATIONS - STEEL TRACK (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

3-28 3120795SECTION 3 BOOMSECTION3BOOMFIGURE 3-8. BOOM WIPERS INSTALLATION (OPTIONAL)

3120795 3-29SECTION 3 BOOMSECTION3BOOM.FIGURE 3-8. BOOM WIPERS INSTALLATION (OPTIONAL)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0256273 BOOM

3-30 3120795SECTION 3 BOOMSECTION3BOOMFIGURE 3-8. BOOM WIPERS INSTALLATION (OPTIONAL) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3120795 4-1SECTION4PLATFORMSECTION 4 PLATFORMTABLE OF CONTENTSFIGURE DESCRIPTION PAGE4-1 PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY) . . . . . .

1-6 3120795SECTION 1 FRAMESECTION1FRAMEFIGURE 1-3. DRIVE AND SPROCKET INSTALLATION

4-2 3120795SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-1.PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY) 29881751018131211222120173410610710510110210310

3120795 4-3SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY)FIG & ITEM # PART NUMBER DESCRIPTION QTY.

4-4 3120795SECTION 4 PLATFORMSECTION4PLATFORMWORKLIGHTS INSTALLATIONS (OPTIONAL) Ref.0258048 Prior to S/N 0300060481 Ref. 2/D0271503 S/N 0300060481 to

3120795 4-5SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY) (CONTINUED)FIG & ITEM # PART NUMBER DESCR

4-6 3120795SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-2.PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY) 1111071032345611812791310104A104C1042012012

3120795 4-7SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY)FIG & ITEM # PART NUMBER DESCRIPTION QTY. R

4-8 3120795SECTION 4 PLATFORMSECTION4PLATFORM104A cont’d Footswitch Less Cable Options: 14360031 Original Equipment1001117320 Service ReplacementBlock

3120795 4-9SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY) (CONTINUED)FIG & ITEM # PART NUMBER DESCRI

4-10 3120795SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-3.PLATFORM CONSOLE ASSEMBLY

3120795 4-11SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-3. PLATFORM CONSOLE ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.CONSOLE BOX ASSE

3120795 1-7SECTION1FRAMESECTION 1 FRAME.FIGURE 1-3. DRIVE AND SPROCKET INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DRIVE ASSEMBLY R

4-12 3120795SECTION 4 PLATFORMSECTION4PLATFORM29 0641408 Bolt 1/4in-20NC x 1in 330 3311405 Locknut 1/4in-20NC 331 4740362 Washer, Fender 1/4in 332 446

3120795 4-13SECTION 4 PLATFORMSECTION4PLATFORM76 2920129 Lamp, Light Display (S/N 0300066057 to S/N 0300128000)1377 Kit, Console Decals Kit Options (N

4-14 3120795SECTION 4 PLATFORMSECTION4PLATFORMLIGHT PANEL DECAL INSTALLATIONS Ref.0270386 ANSI Spec Ref. 10270388 ANSI Export Spec Ref. 1401 Decal - L

3120795 4-15SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

4-16 3120795SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-4.CONTROLLER ASSEMBLY (SWING AND LIFT) 22212018197936145876391121A1C1B2610121514131725231624

3120795 4-17SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-4. CONTROLLER ASSEMBLY (SWING AND LIFT)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.16002

4-18 3120795SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-5.CONTROLLER ASSEMBLY (DRIVE AND STEER)

3120795 4-19SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE AND STEER)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.Note

4-20 3120795SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE AND STEER) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION Q

3120795 5-1SECTION5CYLINDERSECTION 5 CYLINDERTABLE OF CONTENTSFIGURE DESCRIPTION PAGE5-1 LEVEL CYLINDER ASSEMBLY - 600SC . . . . . . . . . . . . .

1-8 3120795SECTION 1 FRAMESECTION1FRAMEFIGURE 1-4. DRIVE MOTOR ASSEMBLY

5-2 3120795SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-1.LEVEL CYLINDER ASSEMBLY - 600SC 17614131314151610302124911123181921451A2A202387

3120795 5-3SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-1. LEVEL CYLINDER ASSEMBLY - 600SCFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1683415 LEV

5-4 3120795SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-2.LEVEL CYLINDER ASSEMBLIES - 600SJC & 660SJC 141313146302124101112342626239817715161220

3120795 5-5SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-2. LEVEL CYLINDER ASSEMBLIES - 600SJC & 660SJCFIG & ITEM # PART NUMBER DESCRIPTION QTY.

5-6 3120795SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-3.LIFT CYLINDER ASSEMBLY 10510410310710810911010111A1A106824541211111314146151617322920211921

3120795 5-7SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-3. LIFT CYLINDER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.Note: Original Equip

5-8 3120795SECTION 5 CYLINDERSECTION5CYLINDER26 0100063 Loctite #RC609 (S/N 0300070975 to S/N 0300128000)A/R27 to 29 Not Used30 2901285 Seal Kit - 168

3120795 5-9SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-3. LIFT CYLINDER ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

5-10 3120795SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-4.ARTICULATING JIB LIFT CYLINDER ASSEMBLY - 600SJC & 660SJC 1111A1A77121288A526317171619

3120795 5-11SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-4. ARTICULATING JIB LIFT CYLINDER ASSEMBLY - 600SJC & 660SJCFIG & ITEM # PART NUMBER D

3120795 1-9SECTION1FRAMESECTION 1 FRAME.FIGURE 1-4. DRIVE MOTOR ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.7022718 DRIVE MOTOR ASSEMBL

5-12 3120795SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-5.MASTER CYLINDER ASSEMBLIES 21512113123241112131461716154181987910302231022

3120795 5-13SECTION 5 CYLINDERSECTION5CYLINDER.FIGURE 5-5. MASTER CYLINDER ASSEMBLIESFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.MASTER CYLINDE

5-14 3120795SECTION 5 CYLINDERSECTION5CYLINDER19 See Note Wiper (Note: Use Item 30) 120 Not Used21 Screw, Socket Head 30630534 600SC (#10-24NC x 1in)

3120795 5-15SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-5. MASTER CYLINDER ASSEMBLIES (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

5-16 3120795SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-6.TELESCOPE CYLINDER ASSEMBLIES 1314922231031516176181919421202152512113088228711

3120795 5-17SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-6. TELESCOPE CYLINDER ASSEMBLIESFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.TELESCOPE CY

5-18 3120795SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-7.CYLINDER BELLOWS INSTALLATIONS (OPTIONAL) 600SJC&660SJC104103101102

3120795 5-19SECTION 5 CYLINDERSECTION5CYLINDER.FIGURE 5-7. CYLINDER BELLOWS INSTALLATIONS (OPTIONAL)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

5-20 3120795SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-7. CYLINDER BELLOWS INSTALLATIONS (OPTIONAL) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTI

3120795 6-1SECTION6HYDRAULICSECTION 6 HYDRAULICTABLE OF CONTENTSFIGURE DESCRIPTION PAGE6-1 HYDRAULIC DIAGRAM (PRIOR TO S/N 0300064782) . . . . .

1-10 3120795SECTION 1 FRAMESECTION1FRAMEFIGURE 1-5. DRIVE HUB ASSEMBLY

6-2 3120795SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-1.HYDRAULIC DIAGRAM (PRIOR TO S/N 0300064782) 5457585654 854 85656561967888974339017757940

3120795 6-3SECTION 6 HYDRAULICSECTION6HYDRAULIC

6-4 3120795SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM (PRIOR TO S/N 0300064782)FIG & ITEM # PART NUMBER DESCRIPTION QTY. R

3120795 6-5SECTION 6 HYDRAULICSECTION6HYDRAULIC43 2752762 Hose 144 2220873 Fitting, Straight 245 2220428 Fitting, Quick Disconnect A/R46 2220429 Cover

6-6 3120795SECTION 6 HYDRAULICSECTION6HYDRAULIC84 2220409 Fitting, 45° 185 2220574 Fitting, Straight 186 0100011 Compound, Locking A/R87 0100038 Prime

3120795 6-7SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM (PRIOR TO S/N 0300064782) (CONTINUED)FIG & ITEM # PART NUMBER DESCRI

6-8 3120795SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-2. HYDRAULIC DIAGRAM (S/N 0300064782 TO S/N 0300065090) 2681283262 - REV C1653764774242739

3120795 6-9SECTION 6 HYDRAULICSECTION6HYDRAULIC1283262 - REV C172915102102171111111991911914747136393639181815

6-10 3120795SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-2. HYDRAULIC DIAGRAM (S/N 0300064782 TO S/N 0300065090)FIG & ITEM # PART NUMBER DESCRIPT

3120795 6-11SECTION 6 HYDRAULICSECTION6HYDRAULIC41 2752516 Hose 142 2220947 Fitting, Straight 343 2752762 Hose 144 2220873 Fitting, Straight 245 22204

3120795 1-11SECTION1FRAMESECTION 1 FRAME.FIGURE 1-5. DRIVE HUB ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.7022678 DRIVE HUB ASSEMBLY (

6-12 3120795SECTION 6 HYDRAULICSECTION6HYDRAULIC76 Hose Options: 12752931 Prior to S/N 03000679752750788 S/N 0300067975 to S/N 030012800077 2753472 Ho

3120795 6-13SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-2. HYDRAULIC DIAGRAM (S/N 0300064782 TO S/N 0300065090) (CONTINUED)FIG & ITEM # PART NUM

6-14 3120795SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-3. HYDRAULIC DIAGRAM (S/N 0300065090 TO S/N 0300070773) 861111010362727284646567574335856

3120795 6-15SECTION 6 HYDRAULICSECTION6HYDRAULIC1283304 - REV B

6-16 3120795SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-3. HYDRAULIC DIAGRAM (S/N 0300065090 TO S/N 0300070773)FIG & ITEM # PART NUMBER DESCRIPT

3120795 6-17SECTION 6 HYDRAULICSECTION6HYDRAULIC43 2752762 Hose 144 2220873 Fitting, Straight 245 2220428 Fitting, Quick Disconnect 446 2220429 Cover,

6-18 3120795SECTION 6 HYDRAULICSECTION6HYDRAULIC85 2220574 Fitting, Straight 186 0100011 Compound, Locking A/R87 0100038 Primer, Locking A/R88 Fitting

3120795 6-19SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-3. HYDRAULIC DIAGRAM (S/N 0300065090 TO S/N 0300070773) (CONTINUED)FIG & ITEM # PART NUM

6-20 3120795SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-4. HYDRAULIC DIAGRAM (S/N 0300070773 TO S/N 0300128000) 575456585656555337364040193339397

3120795 6-21SECTION 6 HYDRAULICSECTION6HYDRAULIC1283348 - REV B

1-12 3120795SECTION 1 FRAMESECTION1FRAME119 70002817 Duo Cone Seal Kit 1120 7022719 Brake Kit 1121 7022749 Spindle 1122 7022640 Bolt M12 x 25mm 2123 7

6-22 3120795SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-4. HYDRAULIC DIAGRAM (S/N 0300070773 TO S/N 0300128000)FIG & ITEM # PART NUMBER DESCRIPT

3120795 6-23SECTION 6 HYDRAULICSECTION6HYDRAULIC46 2220429 Cover, Dust 447 2220618 Fitting, Reducer 148 2752763 Hose 349 2221042 Fitting, 90° 250 2220

6-24 3120795SECTION 6 HYDRAULICSECTION6HYDRAULIC88 Fitting, 90° Options: A/RNot Required 600SC 02180724 660SJC 189 Orifice (.062) Options: A/RNot Requ

3120795 6-25SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-4. HYDRAULIC DIAGRAM (S/N 0300070773 TO S/N 0300128000) (CONTINUED)FIG & ITEM # PART NUM

6-26 3120795SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-5.HYDRAULIC DIAGRAM LIST Note: Diagrams with asterisk (*) are shown in the preceding pages. I

3120795 7-1SECTION7ELECTRICALSECTION 7 ELECTRICALTABLE OF CONTENTSFIGURE DESCRIPTION PAGE7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . .

7-2 3120795SECTION 7 ELECTRICALSECTION7ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LISTFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.Note: Diagrams

3120795 7-3SECTION 7 ELECTRICALSECTION7ELECTRICAL4922338 PLATFORM ELECTRICAL DIAGRAM Ref. 7/EPLATFORM WORKLIGHTS ELECTRICAL DIA-GRAM OPTIONS:Ref.02580

7-4 3120795SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-2.ELECTRICAL SCHEMATIC - DEUTZ ENGINE (PRIOR TO S/N 0300064782)

3120795 7-5SECTION 7 ELECTRICALSECTION7ELECTRICAL1870055_G

3120795 1-13SECTION1FRAMESECTION 1 FRAMEFIGURE 1-5. DRIVE HUB ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

7-6 3120795SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-3.ELECTRICAL SCHEMATIC - DEUTZ ENGINE(S/N 0300064782 TO S/N 0300128000)

3120795 7-7SECTION 7 ELECTRICALSECTION7ELECTRICAL1870150 - REV B

7-8 3120795SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-4. HARNESS COMPONENTS INSTALLATION

3120795 7-9SECTION 7 ELECTRICALSECTION7ELECTRICAL

7-10 3120795SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-4. HARNESS COMPONENTS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.HARNES

3120795 7-11SECTION 7 ELECTRICALSECTION7ELECTRICALBOOM CABLES INSTALLATION Ref.0270170 600SC Ref. 30270172 600SJC Ref. 40270171 660SJC Ref. 3201 10605

7-12 3120795SECTION 7 ELECTRICALSECTION7ELECTRICAL312 3990010 Diode 6 Amp (Not Shown) 4313 Not Used314 4120035 Base, Light 8315 2920129 Bulb, Light 83

3120795 7-13SECTION 7 ELECTRICALSECTION7ELECTRICAL536 to 543 Not Used544 4460460 Connector, Male - 4 Position 2545 4460457 Terminal, Female 8546 44604

7-14 3120795SECTION 7 ELECTRICALSECTION7ELECTRICAL606A 7007498 Plug (Pump End) 1OPTIONAL HARNESS COMPONENTS Ref.701 Not Used702 4921927 Jib Valve Harn

3120795 7-15SECTION 7 ELECTRICALSECTION7ELECTRICAL705G 4460205 Plug, Male (110V) 14460233 Plug, Male (220V - ANSI Spec) 14460709 Plug, Male (220V - AN

1-14 3120795SECTION 1 FRAMESECTION1FRAMEFIGURE 1-6. DRIVE VALVE ASSEMBLY

7-16 3120795SECTION 7 ELECTRICALSECTION7ELECTRICAL804 7002828 Stripper, Wire 1FIGURE 7-4. HARNESS COMPONENTS INSTALLATIONFIG & ITEM # PART NUMBER

3120795 8-1SECTION8DECALSSECTION 8 DECALSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE8-1 DECALS INSTALLATION (STANDARD) . . . . . . . . . . . . . . . . .

8-2 3120795SECTION 8 DECALSSECTION8DECALSFIGURE 8-1.DECALS INSTALLATION (STANDARD)

3120795 8-3SECTION 8 DECALSSECTION8DECALSFIGURE 8-1. DECALS INSTALLATION (STANDARD)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.STANDARD DECAL I

8-4 3120795SECTION 8 DECALSSECTION8DECALS31 0860520 Box, Manual Storage 132 3380434 Panel, Pedestal (Prior to S/N 0300075375) 133 1704502 Decal - Lege

3120795 8-5SECTION 8 DECALSSECTION8DECALSFIGURE 8-1. DECALS INSTALLATION (STANDARD) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

8-6 3120795SECTION 8 DECALSSECTION8DECALSFIGURE 8-2.DECALS INSTALLATION (COUNTRY SPECS)

3120795 8-7SECTION 8 DECALSSECTION8DECALSFIGURE 8-2. DECALS INSTALLATION (COUNTRY SPECS)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DECAL INSTA

8-8 3120795SECTION 8 DECALSSECTION8DECALS29 3311405 Locknut 1/4in-20NC A/R30 4751400 Flatwasher 1/4in Regular 1031 0860520 Box, Manual Storage 132 338

3120795 9-1SECTION9RECOMMENDEDSERVICEPARTSSTOCKSECTION 9 RECOMMENDED SERVICE PARTS STOCKMODELS 600SC/600SCJ/660SCJThe following list will service f

3120795 1-15SECTION1FRAMESECTION 1 FRAME.FIGURE 1-6. DRIVE VALVE ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.7022715 DRIVE VALVE ASSEMB

9-2 3120795SECTION 9 RECOMMENDED SERVICE PARTS SECTION9RECOMMENDEDSERVICEPARTSSTOCK3990010 Diode (Figure 7-4) 2 2 23990001 Diode (Figure 7-4) 2 2 2VAR

3120795 10-1SECTION10SPECIALOPTIONSSECTION 10 SPECIAL OPTIONSNote: This list is to accommodate machines ordered with special equipment. Options may

10-2 3120795SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONS0257157 Ether Start Installation Ref.Filter Kits Ref.Combined Filter Kit (Hydraulic/Air &

3120795 10-3SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONSOxy-Acetylene Lines to Platform Installation Options:Ref.0255390 600SC & 600SJC Ref.0

10-4 3120795SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONS4460510 Extractor - 12-14 Gauge (For Removal of Pin/Sockets from Deutsch Connectors)17002

PagePart Number PagePart Number PagePart NumberPagePart Number3120795 11-1SECTION 11 PARTS NUMBER INDEX0060031 ...3-7, 3-150060033 ..

PagePart Number PagePart Number PagePart NumberPagePart Number11-2 3120795SECTION 11 PARTS NUMBER INDEX0681612 ... 2-34, 3-120681836 ..

PagePart Number PagePart Number PagePart NumberPagePart Number3120795 11-3SECTION 11 PARTS NUMBER INDEX1701529 ...8-3, 8-71701645 .

PagePart Number PagePart Number PagePart NumberPagePart Number11-4 3120795SECTION 11 PARTS NUMBER INDEX2752643 6-5, 6-12, 6-17, 6-232752653 6-4, 6-1

PagePart Number PagePart Number PagePart NumberPagePart Number3120795 11-5SECTION 11 PARTS NUMBER INDEX3580249 ... 3-113580276

1-16 3120795SECTION 1 FRAMESECTION1FRAMEFIGURE 1-7. ROLLER ASSEMBLIES INSTALLATION

PagePart Number PagePart Number PagePart NumberPagePart Number11-6 3120795SECTION 11 PARTS NUMBER INDEX4460745 ... 7-124460746

PagePart Number PagePart Number PagePart NumberPagePart Number3120795 11-7SECTION 11 PARTS NUMBER INDEX7003956 ... 4-177003961

PagePart Number PagePart Number PagePart NumberPagePart Number11-8 3120795SECTION 11 PARTS NUMBER INDEX7019658 ... 2-457019664

PagePart Number PagePart Number PagePart NumberPagePart Number3120795 11-9SECTION 11 PARTS NUMBER INDEX7022736 ... 2-477022737

PagePart Number PagePart Number PagePart NumberPagePart Number11-10 3120795SECTION 11 PARTS NUMBER INDEX

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

3120795 1-17SECTION1FRAMESECTION 1 FRAME.FIGURE 1-7. ROLLER ASSEMBLIES INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.ROLLER ASSEMBLIE

1-18 3120795SECTION 1 FRAMESECTION1FRAMEFIGURE 1-8. IDLER ASSEMBLY

3120795 1-19SECTION1FRAMESECTION 1 FRAME.FIGURE 1-8. IDLER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.IDLER ASSEMBLY Ref.1 7022639 Bol

1-20 3120795SECTION 1 FRAMESECTION1FRAMEFIGURE 1-9. TRACK ADJUSTER ASSEMBLY

3120795 1-21SECTION1FRAMESECTION 1 FRAME.FIGURE 1-9. TRACK ADJUSTER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.TRACK ADJUSTER ASSEMBLY

1-22 3120795SECTION 1 FRAMESECTION1FRAMEFIGURE 1-9. TRACK ADJUSTER ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3120795 2-1SECTION2TURNTABLESECTION 2 3 TURNTABLETABLE OF CONTENTSFIGURE DESCRIPTION PAGE2-1 CONTROL VALVES INSTALLATIONS . . . . . . . . . . . . . .

REVISION LOG3120795 ANote: Machines with S/Ns 0300071456, 0300071859, 0300072679, 0300072703, 0300072794 & 0300072807 have the Gradall Chassis but

2-2 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLEFIGURE 2-1. CONTROL VALVES INSTALLATIONS

3120795 2-3SECTION 2 3 TURNTABLESECTION2TURNTABLE.FIGURE 2-1. CONTROL VALVES INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.VALVES IN

2-4 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLE18 0651406 Bolt 1/4in-28NF x 3/4in (Prior to S/N 0300071456) 319 Bolt Options: 20641420 Bolt 1/4in-20

3120795 2-5SECTION 2 3 TURNTABLESECTION2TURNTABLE3600365 AUXILIARY PUMP ASSEMBLY (S/N 0300070773 to S/N 03000128000)Ref. B301 3600365 Auxiliary Pump A

2-6 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLEFIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY

3120795 2-7SECTION 2 3 TURNTABLESECTION2TURNTABLE.FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.4641017 MA

2-8 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLE16 7010542 Cartridge, Shuttle 17010543 Seal Kit - 7010542 Cartridge 117 7010542 Cartridge, Shuttle 17

3120795 2-9SECTION 2 3 TURNTABLESECTION2TURNTABLEFIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

2-10 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLEFIGURE 2-3. ARTICULATING JIB VALVE ASSEMBLY

3120795 2-11SECTION 2 3 TURNTABLESECTION2TURNTABLE.FIGURE 2-3. ARTICULATING JIB VALVE ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.46409

REVISION LOGB 3120795

2-12 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLEFIGURE 2-4. SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONS

3120795 2-13SECTION 2 3 TURNTABLESECTION2TURNTABLE.FIGURE 2-4. SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONSFIG & ITEM # PART NUMBER DE

2-14 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLE0255316 REMOTE BEARING LUBE INSTALLATION Ref. 3301 2751095 Hose, Grease (Prior to S/N 0300070975) 13

3120795 2-15SECTION 2 3 TURNTABLESECTION2TURNTABLEFIGURE 2-4. SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONS (CONTINUED)FIG & ITEM # PAR

2-16 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLEFIGURE 2-5. SWING HUB ASSEMBLY 98657342140101112242325262621131714181921A202229272814151615

3120795 2-17SECTION 2 3 TURNTABLESECTION2TURNTABLE.FIGURE 2-5. SWING HUB ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2780205 SWING HUB

2-18 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLEFIGURE 2-6. SWING BRAKE ASSEMBLY

3120795 2-19SECTION 2 3 TURNTABLESECTION2TURNTABLE.FIGURE 2-6. SWING BRAKE ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.SWING BRAKE ASSE

2-20 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLE21 Piston Options: 17007923 0920083 Brake (Prior to S/N 0300033476)7018603 0920109 Brake (S/N 030003

3120795 2-21SECTION 2 3 TURNTABLESECTION2TURNTABLEFIGURE 2-6. SWING BRAKE ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3120795 600SC 600SJC 660SJC iTABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-22 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLEFIGURE 2-7. SWING MOTOR ASSEMBLY (WHITE ROLLER STATOR) 1415131617825A26A25B26B1221181922106931425

3120795 2-23SECTION 2 3 TURNTABLESECTION2TURNTABLE.FIGURE 2-7. SWING MOTOR ASSEMBLY (WHITE ROLLER STATOR)FIG & ITEM # PART NUMBER DESCRIPTION QTY

2-24 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLEFIGURE 2-8. SWING MOTOR ASSEMBLY (PARKER) 1001234448944576101213141415162517181920

3120795 2-25SECTION 2 3 TURNTABLESECTION2TURNTABLE.FIGURE 2-8. SWING MOTOR ASSEMBLY (PARKER)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1001110

2-26 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLEFIGURE 2-9. DEUTZ ENGINE INSTALLATION

3120795 2-27SECTION 2 3 TURNTABLESECTION2TURNTABLE.FIGURE 2-9. DEUTZ ENGINE INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0259552 DEU

2-28 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLE34 0902511 Bracket, Control Module Mounting 135 0641818 Bolt 1/2in-13NC x 2-1/4in 236 3311805 Locknu

3120795 2-29SECTION 2 3 TURNTABLESECTION2TURNTABLE75 0641606 Bolt 3/8in-16NC x 3/4in 376 Not Used77 3790152 O-Ring 178 3960407 Gasket 179 4791400 Star

2-30 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLEMUFFLER INSTALLATION - STANDARD MACHINES Ref.0256689 Standard Equipment (Spark Arresting) Ref.025669

3120795 2-31SECTION 2 3 TURNTABLESECTION2TURNTABLE0256847 PUMP COUPLING INSTALLATION Ref.401 1660234 Coupling, Hayes 1402 0080163 Plate, Pump Adapter

ii 600SC 600SJC 660SJC 3120795FIGURE NO. TITLE PAGE NO.TABLE OF CONTENTSSECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-32 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLEFIGURE 2-10. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) USEEXISTINGHARDWAREOR109910101010

3120795 2-33SECTION 2 3 TURNTABLESECTION2TURNTABLE.FIGURE 2-10. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)FIG & ITEM # PART NUMBER DESCRI

2-34 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLE3B 4846479 S/N 0300067975 to S/N 0300128000 (Part of Engine Assembly)4 Arm, Adjusting Options: 14A 0

3120795 2-35SECTION 2 3 TURNTABLESECTION2TURNTABLEFIGURE 2-10. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) (CONTINUED)FIG & ITEM # PART NU

2-36 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLEFIGURE 2-11. PISTON PUMP ASSEMBLY 421098756427373865616263643211411513233293026289190878889383736

3120795 2-37SECTION 2 3 TURNTABLESECTION2TURNTABLE.FIGURE 2-11. PISTON PUMP ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.PISTON PUMP ASS

2-38 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLE27 7021249 Bearing, Needle 128 7021250 Pin 129 7021251 Screw 230 Use 7021280 Gasket, Side Cover 131

3120795 2-39SECTION 2 3 TURNTABLESECTION2TURNTABLE64 Poppet Options: 1See Note Used with p/n 3600267/3600268 (Note: Not Available for Purchase.)702480

2-40 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLE102 Coupling Options: 17022352 Front Pump7022359 Rear Pump103 7001481 Pin 2104 Use 7021280 Gasket, C

3120795 2-41SECTION 2 3 TURNTABLESECTION2TURNTABLEFIGURE 2-11. PISTON PUMP ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3120795 1-1SECTION1FRAMESECTION 1 FRAMETABLE OF CONTENTSFIGURE DESCRIPTION PAGE1-1 FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . .

2-42 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLEFIGURE 2-12. GEAR PUMP ASSEMBLY 2061124521139871310

3120795 2-43SECTION 2 3 TURNTABLESECTION2TURNTABLE.FIGURE 2-12. GEAR PUMP ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3600242 GEAR PUMP

2-44 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLEFIGURE 2-13. TANK INSTALLATIONS

3120795 2-45SECTION 2 3 TURNTABLESECTION2TURNTABLE.FIGURE 2-13. TANK INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.TANKS INSTALLATIO

2-46 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLEFIGURE 2-14. ROTARY COUPLING INSTALLATION

3120795 2-47SECTION 2 3 TURNTABLESECTION2TURNTABLE.FIGURE 2-14. ROTARY COUPLING INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.ROTARY

2-48 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLEFIGURE 2-15. GROUND CONTROL BOX ASSEMBLY

3120795 2-49SECTION 2 3 TURNTABLESECTION2TURNTABLE.FIGURE 2-15. GROUND CONTROL BOX ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.GROUND C

2-50 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLE31 4740444 Washer, Special A/R32 4060906 Shield, Toggle Switch A/R33 2420172 Gauge, Hourmeter 134 0

3120795 2-51SECTION 2 3 TURNTABLESECTION2TURNTABLEFIGURE 2-15. GROUND CONTROL BOX ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. R

1-2 3120795SECTION 1 FRAMESECTION1FRAMEFIGURE 1-1. FRAME ASSEMBLY

2-52 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLEFIGURE 2-16. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)

3120795 2-53SECTION 2 3 TURNTABLESECTION2TURNTABLE.FIGURE 2-16. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)FIG & ITEM # PART NUMBER DESCR

2-54 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLE0257882 LIMIT SWITCHES INSTALLATION - 8METER (JAPANESE SPEC OPTION ONLY) (PRIOR TO S/N 0300064251)Re

3120795 2-55SECTION 2 3 TURNTABLESECTION2TURNTABLE0257884 LIGHTS INSTALLATIONS (OPTIONAL) Ref. 1325 2920110 Headlight 2326 0902206 Bracket, Mounting 2

2-56 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLEFIGURE 2-17. ENGINE TRAY JACK INSTALLATION (OPTIONAL) 3A2223154411110226778777133B312759NOTE: HAND

3120795 2-57SECTION 2 3 TURNTABLESECTION2TURNTABLE.FIGURE 2-17. ENGINE TRAY JACK INSTALLATION (OPTIONAL)FIG & ITEM # PART NUMBER DESCRIPTION QTY.

2-58 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLEFIGURE 2-18. HOODS & LIFTING PLATE INSTALLATIONS

3120795 2-59SECTION 2 3 TURNTABLESECTION2TURNTABLE.FIGURE 2-18. HOODS & LIFTING PLATE INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY.

2-60 3120795SECTION 2 3 TURNTABLESECTION2TURNTABLE37 1670779 Cover, Side 138 Not Used39 4740076 Washer, Fender A/R40 4070410 Shim 1/16in A/R41 4070411

3120795 3-1SECTION3BOOMSECTION 3 BOOMTABLE OF CONTENTSFIGURE DESCRIPTION PAGE3-1 BOOM INSTALLATION - 600SC . . . . . . . . . . . . . . . . . . . . .

3120795 1-3SECTION1FRAMESECTION 1 FRAME.FIGURE 1-1. FRAME ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.FRAME OPTIONS: Ref.Frame Weldment

3-2 3120795SECTION 3 BOOMSECTION3BOOMFIGURE 3-1. BOOM INSTALLATIONS - 600SC

3120795 3-3SECTION 3 BOOMSECTION3BOOM.FIGURE 3-1. BOOM INSTALLATIONS - 600SC FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.BOOM AND CYLINDERS INS

3-4 3120795SECTION 3 BOOMSECTION3BOOM30 3311402 Nut, Jam 1/4in-20NC 431 Hardware Options: A/R0641407 Bolt 1/4in-20NC x 7/8in (Prior to S/N 0300063957)

3120795 3-5SECTION 3 BOOMSECTION3BOOMFIGURE 3-1. BOOM INSTALLATIONS - 600SC (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3-6 3120795SECTION 3 BOOMSECTION3BOOMFIGURE 3-2. BOOM INSTALLATIONS - 600SJC & 660SJC

3120795 3-7SECTION 3 BOOMSECTION3BOOM.FIGURE 3-2. BOOM INSTALLATIONS - 600SJC & 660SJCFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.BOOM &

3-8 3120795SECTION 3 BOOMSECTION3BOOM24 3422574 Pin (Master Cylinder - Boom End) 125 0642012 Bolt 5/8in-11NC x 1-1/2in 326 0641608 Bolt 3/8in-16NC x 1

3120795 3-9SECTION 3 BOOMSECTION3BOOM65 0962335 Bushing 4CABLE COVER INSTALLATIONS Ref.0270172 600SJC Ref. 40270171 660SJC Ref. 3101 to 109 Not Used11

3-10 3120795SECTION 3 BOOMSECTION3BOOMFIGURE 3-3. MAIN BOOM ASSEMBLIES

3120795 3-11SECTION 3 BOOMSECTION3BOOM.FIGURE 3-3. MAIN BOOM ASSEMBLIESFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.MAIN BOOM ASSEMBLY OPTIONS: