Jlg 41EL Operator Manual Bedienungsanleitung

Operation and Safety ManualKeep this manual with the machine at all times.Model(s)EL Series20EL25EL30EL36EL41ELP/N - 3120781January 17, 2002

ii – JLG Lift – 3120781TABLE OF CONTENTS (Continued) FIGURE NO. TITLE PAGE NO.1-1. Electrocution Hazard. . . . . . . . . . . . . . . . . . . . .

SECTION 1 - SAFETY PRECAUTIONS3120781 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERAL This section prescribes the proper and safe practices

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 31207811.4 TRANSPORT SAFETY• COMPLETELY EMPTY PLATFORM OF TOOLS ANDDEBRIS BEFORE MOVING MACHINE.• FULLY

SECTION 1 - SAFETY PRECAUTIONS3120781 – JLG Lift – 1-31.5 PRE-OPERATIONAL SAFETY• READ YOUR MANUAL. UNDERSTAND WHAT YOU’VEREAD - THEN BEGIN OPERATIONS

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3120781• NEVER OPERATE OR RAISE PLATFORM WHENMACHINE IS ON A TRUCK OR OTHER VEHICLE.• APPROVED HEAD GEA

SECTION 1 - SAFETY PRECAUTIONS3120781 – JLG Lift – 1-5• CHECK CLEARANCES ABOVE, ON SIDES AND BOT-TOM OF PLATFORM WHEN RAISING AND LOWERINGPLATFORM.• N

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 3120781Tilt Back Assembly - Set-up Safety(EL36 & EL41 Machines Only)• REMOVE ALL TOOLS OR DEBRIS FR

SECTION 2 - PREPARATION AND INSPECTION3120781 – JLG Lift – 2-1SECTION 2. PREPARATION AND INSPECTION2.1 GENERALThis section provides the necessary inf

SECTION 2 - PREPARATION AND INSPECTION2-2 – JLG Lift – 3120781Hydraulic Oil SupplyCheck the hydraulic oil level at the hydraulic fluid reservoirthroug

SECTION 2 - PREPARATION AND INSPECTION3120781 – JLG Lift – 2-313. Platform Assembly - Secure to mast; no loose ormissing parts, no visible damage. Con

SECTION 2 - PREPARATION AND INSPECTION2-4 – JLG Lift – 3120781Batteries Charged (DC Models)Start each day with fully charged batteries. (See Section 2

SECTION 2 - PREPARATION AND INSPECTION3120781 – JLG Lift – 2-52.7 BATTERY CHARGING & MAINTENANCE (EL-DC MODELS ONLY)EL-DC Models are equipped with

SECTION 2 - PREPARATION AND INSPECTION2-6 – JLG Lift – 3120781the battery charger flash in the sequence noted fol-lowing;a.First all five (5) LED’s on

SECTION 2 - PREPARATION AND INSPECTION3120781 – JLG Lift – 2-7Figure 2-5. Lubrication Locations (See Table below).1423Table 2-1. Lubrication Interva

SECTION 2 - PREPARATION AND INSPECTION2-8 – JLG Lift – 3120781Figure 2-6. Torque Chart.

SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS3120781 – JLG Lift – 3-1SECTION 3. USER RESPONSIBILITIES & MACHINE CONTROLS3.1 GENERALSIN

SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS3-2 – JLG Lift – 31207813.3 OPERATING CHARACTERISTICS ANDLIMITATIONSGeneralA thorough knowledg

SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS3120781 – JLG Lift – 3-33.MANUAL DESCENT CONTROL VALVE KnobLocated at the rear and bottom of t

SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS3-4 – JLG Lift – 3120781Figure 3-4. Decal Locations (Front View)

SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS3120781 – JLG Lift – 3-5Figure 3-5. Decal Locations (1703778 decal from Front View)WARNINGCRU

FOREWORDThe purpose of this manual is to provide users with the operating procedures essential for the promotion ofproper machine operation for its in

SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS3-6 – JLG Lift – 3120781Figure 3-6. Decal Locations (Rear View)

SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS3120781 – JLG Lift – 3-7Figure 3-7. Decal Locations (Top View)

SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS3-8 – JLG Lift – 3120781Figure 3-8. Decal Locations (Right/Left View)1702300P/N - 1703681P/N

SECTION 4 - MACHINE OPERATION3120781 – JLG Lift – 4-1SECTION 4. MACHINE OPERATION4.1 MACHINE DESCRIPTION The EL Series line of machines are a manuall

SECTION 4 - MACHINE OPERATION4-2 – JLG Lift – 31207814.3 MACHINE SET-UP AND OPERATIONThe following sequence of set-up procedures must be fol-lowed to

SECTION 4 - MACHINE OPERATION3120781 – JLG Lift – 4-33.With all outriggers inserted and secured with it’slocking pin, crank each outrigger jack down t

SECTION 4 - MACHINE OPERATION4-4 – JLG Lift – 31207814.4 QUICK-CHANGE PLATFORM(See Figure 4-2.)This design EL model is equipped with quick-change pla

SECTION 4 - MACHINE OPERATION3120781 – JLG Lift – 4-5• Load the machine on the back of a pickup truck usingbuilt-in load-bar/slide-pad assembly.NOTE:

SECTION 4 - MACHINE OPERATION4-6 – JLG Lift – 3120781Photo 1Photo 2Photo 3Photo 4Photo 5Photo 6Figure 4-3. Tilt-Back Assembly Set-Up.

SECTION 4 - MACHINE OPERATION3120781 – JLG Lift – 4-78.(Photo 6) With both hands on the grips of the T-han-dle lifting bar, carefully lift up on the p

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SECTION 4 - MACHINE OPERATION4-8 – JLG Lift – 3120781Photo 1Photo 2Photo 3Photo 4Photo 5Figure 4-4. Loading Machine onto Bed of Pick-Up Truck.

SECTION 4 - MACHINE OPERATION3120781 – JLG Lift – 4-9Transport Vehicle Tie Down(See Figures 4-5, 4-6 & 4-7.)When placing the EL machine onto a tra

SECTION 4 - MACHINE OPERATION4-10 – JLG Lift – 3120781Figure 4-6. EL Machine Tie-Down - Method 1. (Typical Flat Bed Truck)TIED TOREAR LUGFRONT OF TRU

SECTION 5 - OPTIONAL EQUIPMENT3120781 – JLG Lift – 5-1SECTION 5. OPTIONAL EQUIPMENT5.1 OPTIONAL EQUIPMENTThe EL Series machines are available with th

SECTION 5 - OPTIONAL EQUIPMENT5-2 – JLG Lift – 31207815.2 AM-SE - STRADDLE EXTENSION KIT – INSTALLATIONDescriptionThis sub-section contains instructio

SECTION 5 - OPTIONAL EQUIPMENT3120781 – JLG Lift – 5-3NOTE: The holes in the base frame for mounting the springclips and routing the wires through the

SECTION 5 - OPTIONAL EQUIPMENT5-4 – JLG Lift – 31207815.3 AM-SE - STRADDLE EXTENSION KIT – SET-UP AND OPERATIONStraddle Extension - ComponentsThe AM-S

SECTION 5 - OPTIONAL EQUIPMENT3120781 – JLG Lift – 5-51.The AM/EL and Straddle Extension unit can now berolled into position where needed. Make any ne

SECTION 5 - OPTIONAL EQUIPMENT5-6 – JLG Lift – 3120781the outrigger interlock LED’s are illuminated. (LED’sare located on the inside of frame on end s

SECTION 6 - EMERGENCY PROCEDURES3120781 – JLG Lift – 6-1SECTION 6. EMERGENCY PROCEDURES6.1 GENERAL INFORMATION This section provides information on p

INTRODUCTION - OPERATION/SAFETY PRECAUTIONS3120781 – JLG Lift – aINTRODUCTION - OPERATION/SAFETY PRECAUTIONSAll procedures herein are based on the use

SECTION 6 - EMERGENCY PROCEDURES6-2 – JLG Lift – 3120781Platform Caught OverheadIf the platform becomes jammed or snagged in overheadstructures or equ

SECTION 7 - INSPECTION AND REPAIR LOG3120781 – JLG Lift – 7-1SECTION 7. INSPECTION AND REPAIR LOGTable 7-1. Inspection and Repair LogDate CommentsMa

SECTION 7 - INSPECTION AND REPAIR LOG7-2 – JLG Lift – 3120781Table 7-1. Inspection and Repair LogDate Comments

JLG Worldwide LocationsCorporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USAPhone: (717) 485-5161Fax: (717) 485-6417JLG Ind

INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONSb – JLG Lift – 3120781INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONSA. GENERALThis section contains the ge

EFFECTIVITY PAGE 3120781 – JLG Lift – cEFFECTIVITY CHANGESJune 15, 1999 - Original Issue of ManualApril 20, 2000 – Revised – Added Proposition 65 to

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3120781 – JLG Lift – i TABLE OF CONTENTSSUBJECT - SECTION, PARAGRAPH PAGE NO.INTRODUCTION - OPERATION/SAFETY PRECAUTIONS. . . . . . . .