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Inhaltsverzeichnis

Seite 1 - Illustrated Parts Manual

Illustrated Parts ManualModel40HAP/N3120805October 10, 2012

Seite 2

1-2 3120805SECTION 1 FRAMESECTION1FRAMEFIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER)

Seite 3 - REVISION LOG

2-44 3120805SECTION 2 TURNTABLESECTION2TURNTABLE25 4751400 Flatwasher 1/4" (Prior to August 1994 Only) 24300068 Stud (Welded on Part) (Prior to A

Seite 4

3120805 2-45SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-14. 110 VOLT GENERATOR INSTALLATION (DEUTZ) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPT

Seite 5

2-46 3120805SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-14. PUMP ASSEMBLY - SUNSTRAND

Seite 6

3120805 2-47SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-15. PUMP ASSEMBLY - SUNSTRANDFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3600164 PUMP

Seite 7

2-48 3120805SECTION 2 TURNTABLESECTION2TURNTABLE47 7007453 Bolt, Hex 348 7007208 Plug 149 7007454 Cover, Front 150 Kit Block, Cylinder 151 7007456 Scr

Seite 8

3120805 2-49SECTION 2 TURNTABLESECTION2TURNTABLE— — — — — — — — — —2900752 Seal Kit - Complete (Includes Items 3,6,14,37,41,42,44,45, 155,56,63,76,78,

Seite 9

2-50 3120805SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-15. PUMP ASSEMBLY - BARNES. (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES BU

Seite 10 - 1-2 3120805

3120805 2-51SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-16. PUMP ASSEMBLY - BARNES. (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES

Seite 11 - 3120805 1-3

2-52 3120805SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-16. PUMP ASSEMBLY - BARNES (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES BUI

Seite 12 - STEER) (CONTINUED)

3120805 2-53SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-17. PUMP ASSEMBLY - BARNES (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES B

Seite 13 - 3120805 1-5

3120805 1-3SECTION1FRAMESECTION 1 FRAMEFIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER)FIG & ITEM # PART NUM

Seite 14 - 1-6 3120805

2-54 3120805SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-17. TANKS INSTALLATION

Seite 15 - 3120805 1-7

3120805 2-55SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-18. TANKS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.TANKS INSTALLATION

Seite 16 - 1-8 3120805

2-56 3120805SECTION 2 TURNTABLESECTION2TURNTABLE27 1340045 Filler, Strainer 14740338 Washer, Sealing 628 2180467 Fitting, 90° 20100020 Sealant A/R29 1

Seite 17 - 3120805 1-9

3120805 2-57SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-18. TANKS INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Seite 18 - 1-10 3120805

2-58 3120805SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-18. ROTARY COUPLING AND COLLECTOR ASSEMBLY AND INSTAL-LATION

Seite 19 - 3120805 1-11

3120805 2-59SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-19. ROTARY COUPLING AND COLLECTOR ASSEMBLY AND INSTALLATIONFIG & ITEM # PART NUMBER DES

Seite 20 - 1-12 3120805

2-60 3120805SECTION 2 TURNTABLESECTION2TURNTABLE25 0231047 Guide, Drive (Prior to July 1991) 24844033 Guide, Drive (July 1991 to Present) 226 1670594

Seite 21 - 3120805 1-13

3120805 2-61SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-19. ROTARY COUPLING AND COLLECTOR ASSEMBLY AND INSTALLATION FIG & ITEM # PART NUMBER DES

Seite 22 - 1-14 3120805

2-62 3120805SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-19. GROUND CONTROL BOX INSTALLATIONS

Seite 23 - 3120805 1-15

3120805 2-63SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-20. GROUND CONTROL BOX INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.GROUN

Seite 24 - 1-16 3120805

1-4 3120805SECTION 1 FRAMESECTION1FRAME55 Valve, Relief Options: 1Not Required Prior to October 19944640812 October 1994 to PresentAXLE INSTALLATION -

Seite 25 - 3120805 1-17

2-64 3120805SECTION 2 TURNTABLESECTION2TURNTABLE34 3740049 Relay - SPDT A/R3311001 Nut #10-24NC A/R4761000 Lockwasher #10 A/R4751000 Flatwasher #10 A/

Seite 26 - 1-18 3120805

3120805 2-65SECTION 2 TURNTABLESECTION2TURNTABLE54 3520168 Plug, Hole 3/16” (Not Shown - Located on side of Ground Control Box) (S/N 33920 to Present)

Seite 27 - 3120805 1-19

2-66 3120805SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-20. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED)

Seite 28 - 1-20 3120805

3120805 2-67SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-21. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED)FIG & ITEM # PART NUMBER DESC

Seite 29 - 3120805 1-21

2-68 3120805SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-21. HOODS INSTALLATIONS (PRIOR TO OCTOBER 1991)

Seite 30 - 1-22 3120805

3120805 2-69SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-22. HOODS INSTALLATIONS (PRIOR TO OCTOBER 1991)FIG & ITEM # PART NUMBER DESCRIPTION QTY

Seite 31 - 3120805 1-23

2-70 3120805SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-22. HOODS INSTALLATIONS (OCTOBER 1991 TO PRESENT)

Seite 32 - 1-24 3120805

3120805 2-71SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-23. HOODS INSTALLATIONS (OCTOBER 1991 TO PRESENT)FIG & ITEM # PART NUMBER DESCRIPTION Q

Seite 33 - 3120805 1-25

2-72 3120805SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-23. HOODS INSTALLATIONS (OCTOBER 1991 TO PRESENT)FIG & ITEM # PART NUMBER DESCRIPTION QT

Seite 34 - 1-26 3120805

3120805 3-1SECTION3BOOMSECTION 3 BOOMTABLE OF CONTENTSFIGURE DESCRIPTION PAGE3-1 BOOMS AND LIMIT SWITCHES INSTALLATIONS . . . . . . . . . . . . . . .

Seite 35 - 3120805 1-27

3120805 1-5SECTION1FRAMESECTION 1 FRAME116 0440019 Cone, Bearing 4117 0440018 Cup, Bearing 4118 3300175 Locknut 1119 4130160 Spindle (Right Side) 1096

Seite 36 - 1-28 3120805

3-2 3120805SECTION 3 BOOMSECTION3BOOMFIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS

Seite 37 - 3120805 1-29

3120805 3-3SECTION 3 BOOMSECTION3BOOM.FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.BOOM INSTA

Seite 38 - 1-30 3120805

3-4 3120805SECTION 3 BOOMSECTION3BOOM0239965 BOOM INSTALLATION - DOMESTIC STANDARD BANG-BANG AND PROPORTIONAL CONTROLS WITH 4 FT., 5 FT. AND 6 FT. (1.

Seite 39 - 3120805 1-31

3120805 3-5SECTION 3 BOOMSECTION3BOOMFIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

Seite 40 - 1-32 3120805

3-6 3120805SECTION 3 BOOMSECTION3BOOMFIGURE 3-2. MAIN BOOM ASSEMBLY

Seite 41 - 3120805 1-33

3120805 3-7SECTION 3 BOOMSECTION3BOOM.FIGURE 3-2. MAIN BOOM ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.BOOM ASSEMBLY (STANDARD PARTS)

Seite 42 - 1-34 3120805

3-8 3120805SECTION 3 BOOMSECTION3BOOM36 Cable, Electrical - 12/465 ft./31.8m1060012 Cable (Prior to July 1993)1060515 Cable (July 1993 to S/N 33218)37

Seite 43 - 3120805 1-35

3120805 3-9SECTION 3 BOOMSECTION3BOOMFIGURE 3-2. MAIN BOOM ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Seite 44 - 1-36 3120805

3-10 3120805SECTION 3 BOOMSECTION3BOOMFIGURE 3-3. BOOM WIPERS INSTALLATION

Seite 45 - 3120805 1-37

3120805 3-11SECTION 3 BOOMSECTION3BOOM.FIGURE 3-3. BOOM WIPERS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0250861 BOOM WIPERS INST

Seite 46 - 1-38 3120805

1-6 3120805SECTION 1 FRAMESECTION1FRAME215 Fastener Options: A/R0641404 Bolt 1/4"-20NC x 1/2" (Prior to August 1992)2080026 Stud, Drive (Aug

Seite 47 - 3120805 1-39

3-12 3120805SECTION 3 BOOMSECTION3BOOMFIGURE 3-3. BOOM WIPERS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Seite 48 - 1-40 3120805

3120805 4-1SECTION4PLATFORMSECTION 4 PLATFORMTABLE OF CONTENTSFIGURE DESCRIPTION PAGE4-1 STANDARD PLATFORM AND FOOTSWITCH INSTALLATION . . . . . . . .

Seite 49 - 3120805 1-41

4-2 3120805SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION

Seite 50 - 1-42 3120805

3120805 4-3SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. R

Seite 51 - 3120805 1-43

4-4 3120805SECTION 4 PLATFORMSECTION4PLATFORM117 0681610 Bolt 3/8"-16NC x 1 1/4" 8118 4751600 Flatwasher 3/8" 16119 3300143 Locknut 3/8

Seite 52 - 1-44 3120805

3120805 4-5SECTION 4 PLATFORMSECTION4PLATFORM216 3441228 Rollpin 3/8" x 1 3/4" 2217 3931620 Bolt, Socket Head 3/8"-16NC x 1 1/4" 2

Seite 53 - 3120805 1-45

4-6 3120805SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-2. LOW MOUNT PLATFORMS AND FOOTSWITCH INSTALLATIONS

Seite 54 - 1-46 3120805

3120805 4-7SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-2. LOW MOUNT PLATFORMS AND FOOTSWITCH INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY

Seite 55 - 3120805 1-47

4-8 3120805SECTION 4 PLATFORMSECTION4PLATFORM35 3520035 Plug 1Note: Items 36-37 Rotating Support Installation Only.Ref.36 1380137 Clip Retainer 137 49

Seite 56 - 1-48 3120805

3120805 4-9SECTION 4 PLATFORMSECTION4PLATFORM204 2160006 Fitting, Grease 2205 1780254 Door Weldment 1206 2940006 Latch, Door 1207 2560010 Handle 1208

Seite 57

3120805 1-7SECTION1FRAMESECTION 1 FRAMEFIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER) (CONTINUED)FIG & ITE

Seite 58 - 2-2 3120805

4-10 3120805SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-3.ROTATOR MOTOR ASSEMBLY

Seite 59 - BANG OR PROPORTIONAL VALVES)

3120805 4-11SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-3. ROTATOR MOTOR ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3160083 ROTATOR MOT

Seite 60 - 2-4 3120805

4-12 3120805SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-4.CONSOLE BOX ASSEMBLY (STANDARD BANG-BANG CONTROLS)

Seite 61 - 3120805 2-5

3120805 4-13SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-4. CONSOLE BOX ASSEMBLY (STANDARD BANG-BANG CONTROLS)FIG & ITEM # PART NUMBER DESCRIPTION

Seite 62 - 2-6 3120805

4-14 3120805SECTION 4 PLATFORMSECTION4PLATFORM17 4360202 Switch, Toggle (Platform Rotate) (Optional) 14060229 Guard, Switch 13790012 O-Ring 118 436020

Seite 63 - 3120805 2-7

3120805 4-15SECTION 4 PLATFORMSECTION4PLATFORM35 3740049 Relay A/R4761000 Lockwasher #10 13311001 Nut #10-24NC 136 0361966 Bar 237 0641416 Bolt 1/4”-2

Seite 64 - SECTION

4-16 3120805SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-5.CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - PRIOR TO JANUARY 1993)

Seite 65 - 3120805 2-9

3120805 4-17SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-5. CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - PRIOR TO JANUARY 1993)FIG & ITEM # PART N

Seite 66 - 2-10 3120805

4-18 3120805SECTION 4 PLATFORMSECTION4PLATFORM25 4360202 Switch, Toggle (Level) 14060229 Shield 13790012 O-Ring 126 4360202 Switch, Toggle (Steer) 140

Seite 67 - 3120805 2-11

3120805 4-19SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-5. CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - PRIOR TO JANUARY 1993) (CONTINUED)FIG & I

Seite 68 - 2-12 3120805

1-8 3120805SECTION 1 FRAMESECTION1FRAMEFIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER)

Seite 69 - 3120805 2-13

4-20 3120805SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-6.CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - JANUARY 1993 TO PRESENT)

Seite 70 - 2-14 3120805

3120805 4-21SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-6. CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - JANUARY 1993 TO PRESENT)FIG & ITEM # PART

Seite 71 - 3120805 2-15

4-22 3120805SECTION 4 PLATFORMSECTION4PLATFORM37 4750600 Flatwasher #6 238 4760600 Lockwasher #6 239 3310601 Nut #6-32NC 240 4460299 Stop, Terminal 24

Seite 72 - 2-16 3120805

3120805 4-23SECTION 4 PLATFORMSECTION4PLATFORM0860827 CONSOLE BOX ASSEMBLY - 2WS (VARIABLE PARTS)Ref. C0860828 CONSOLE BOX ASSEMBLY - 4WS (VARIABLE PA

Seite 73 - 3120805 2-17

4-24 3120805SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-7.OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS

Seite 74 - 2-18 3120805

3120805 4-25SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-7. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTSFIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

Seite 75 - 3120805 2-19

4-26 3120805SECTION 4 PLATFORMSECTION4PLATFORMMESH TO MIDRAIL INSTALLATIONS Ref.0253846 LOW MOUNT PLATFORM Ref. —0254130 STANDARD PLATFORM Ref. —10 04

Seite 76 - 2-20 3120805

3120805 4-27SECTION 4 PLATFORMSECTION4PLATFORM25 (cont’d) 3311001 Nut #10-24NC 426 3533904 Lid (Standard Controls Only) (Original Equipment Only)10750

Seite 77 - 3120805 2-21

4-28 3120805SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-7. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS (CONTINUED)FIG & ITEM # PART NUMBER DESCRIP

Seite 78 - 2-22 3120805

3120805 5-1SECTION5CYLINDERSECTION 5 CYLINDERTABLE OF CONTENTSFIGURE DESCRIPTION PAGE5-1 AXLE LOCKOUT CYLINDER ASSEMBLIES -(Use With Optional Oscilla

Seite 79 - 3120805 2-23

3120805 1-9SECTION1FRAMESECTION 1 FRAMEFIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER)FIG & ITEM # PART NUM

Seite 80 - 2-24 3120805

5-2 3120805SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-1.AXLE LOCKOUT CYLINDER ASSEMBLIES - (USE WITH OPTIONAL OSCILLATING AXLE)

Seite 81 - 3120805 2-25

3120805 5-3SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLIES - (USE WITH OPTIONAL OSCILLATING AXLE)FIG & ITEM # PART

Seite 82 - 2-26 3120805

5-4 3120805SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-2.PLATFORM LEVEL CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO OCTOBER 1992)

Seite 83 - 3120805 2-27

3120805 5-5SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO OCTOBER 1992)FIG & ITEM # PART

Seite 84 - 2-28 3120805

5-6 3120805SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-3.PLATFORM LEVEL CYLINDER ASSEMBLY (MACHINES BUILT OCTO-BER 1992 TO PRESENT)

Seite 85 - 3120805 2-29

3120805 5-7SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (MACHINES BUILT OCTOBER 1992 TO PRESENT)FIG & ITEM # PA

Seite 86 - 1992)

5-8 3120805SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-4.LEVEL (UPRIGHT) CYLINDER ASSEMBLY (STANDARD PARTS)

Seite 87 - 3120805 2-31

3120805 5-9SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-4. LEVEL (UPRIGHT) CYLINDER ASSEMBLY (STANDARD PARTS)FIG & ITEM # PART NUMBER DESCRIPTION Q

Seite 88 - ONLY)

5-10 3120805SECTION 5 CYLINDERSECTION5CYLINDERLEVEL (UPRIGHT) CYLINDER ASSEMBLY OPTIONS (VARIABLE PARTS):Ref.1682796 OCTOBER 1992 TO PRESENT(ORIGINAL

Seite 89 - 3120805 2-33

3120805 5-11SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-4. LEVEL (UPRIGHT) CYLINDER ASSEMBLY (STANDARD PARTS) (CONTINUED)FIG & ITEM # PART NUMBER

Seite 90 - 2-34 3120805

1-10 3120805SECTION 1 FRAMESECTION1FRAME53 Pin Options: 14842621 Prior to October 19943422401 October 1994 to Present54 O-Ring Options: 2Not Required

Seite 91 - 3120805 2-35

5-12 3120805SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-5.LIFT CYLINDER ASSEMBLY - MAIN BOOM

Seite 92 - 2-36 3120805

3120805 5-13SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-5. LIFT CYLINDER ASSEMBLY - MAIN BOOMFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.LIFT CY

Seite 93 - 3120805 2-37

5-14 3120805SECTION 5 CYLINDERSECTION5CYLINDER1682799 LIFT CYLINDER ASSEMBLY - 4FT. 5 FT. AND 6 FT. PLATFORMS (OCTOBER 1992 TO PRESENT) (VARIABLE PART

Seite 94 - 2-38 3120805

3120805 5-15SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY.

Seite 95 - 3120805 2-39

5-16 3120805SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-6.LIFT CYLINDER ASSEMBLY - TOWER BOOM

Seite 96 - 2-40 3120805

3120805 5-17SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER BOOMFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.LIFT C

Seite 97 - 3120805 2-41

5-18 3120805SECTION 5 CYLINDERSECTION5CYLINDER1682785 LIFT CYLINDER ASSEMBLY - TOWER BOOM USED OCTOBER 1992 TO PRESENT (VARIABLE PARTS)Ref.61 1682786

Seite 98 - 2-42 3120805

3120805 5-19SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER BOOM (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY

Seite 99 - 3120805 2-43

5-20 3120805SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-7.STEER CYLINDER ASSEMBLIES

Seite 100 - 2-44 3120805

3120805 5-21SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-7. STEER CYLINDER ASSEMBLIESFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1681562 STEER CY

Seite 101 - 3120805 2-45

3120805 1-11SECTION1FRAMESECTION 1 FRAME65 Valve, Relief Options: 1Not Required Prior to October 19944640812 October 1994 to Present66 Bar, Axle Block

Seite 102 - 2-46 3120805

5-22 3120805SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-8.TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM

Seite 103 - 3120805 2-47

3120805 5-23SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-8. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOMFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.16

Seite 104 - 2-48 3120805

5-24 3120805SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-9.CLYINDER BELLOWS INSTALLATION (OPTIONAL)

Seite 105 - 3120805 2-49

3120805 5-25SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-9. CLYINDER BELLOWS INSTALLATION (OPTIONAL)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.B

Seite 106 - ARY 1993)

5-26 3120805SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-10.MANUAL DESCENT INSTALLATIONS (AUSTRALIAN, FRENCH AND ITALIAN SPECS)

Seite 107 - 3120805 2-51

3120805 5-27SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-10. MANUAL DESCENT INSTALLATIONS (AUSTRALIAN, FRENCH AND ITALIAN SPECS)FIG & ITEM # PART N

Seite 108 - ENT)

5-28 3120805SECTION 5 CYLINDERSECTION5CYLINDER115 Setscrew Options: 23951403 Setscrew 1/4"-20NC x 3/8" (Prior to S/N 37524)3900230 Setscrew

Seite 109 - 3120805 2-53

3120805 6-1SECTION6HYDRAULICSECTION 6 HYDRAULICTABLE OF CONTENTSFIGURE DESCRIPTION PAGE6-1 HYDRAULIC DIAGRAM - AXLE LOCKOUT (2WD) . . . . . . . . . .

Seite 110 - 2-54 3120805

6-2 3120805SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-1.HYDRAULIC DIAGRAM - AXLE LOCKOUT (2WD) 2791866 - Rev A

Seite 111 - 3120805 2-55

3120805 6-3SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM - AXLE LOCKOUT (2WD)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.27

Seite 113 - 3120805 2-57

1-12 3120805SECTION 1 FRAMESECTION1FRAME128 3450606 Pin, Cotter 3/16" x 1 1/2" 1129 3431622 Pin, Clevis 1" x 2 3/4" 1130 Not Used1

Seite 114 - LATION

6-4 3120805SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-2.HYDRAULIC DIAGRAM - AXLE LOCKOUT (4WD) 2791865 - Rev A

Seite 115 - 3120805 2-59

3120805 6-5SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-2. HYDRAULIC DIAGRAM - AXLE LOCKOUT (4WD)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.27

Seite 116 - 2-60 3120805

6-6 3120805SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-3.HYDRAULIC DIAGRAM - DRIVE (2WD) 1281327 - Rev E

Seite 117 - 3120805 2-61

3120805 6-7SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-3. HYDRAULIC DIAGRAM - DRIVE (2WD)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2791627 D

Seite 118 - 2-62 3120805

6-8 3120805SECTION 6 HYDRAULICSECTION6HYDRAULIC41 2751014 Hose 242 2751443 Hose 143 2220414 Fitting, Straight 144 0100020 Sealant, Thread (Not Shown)

Seite 119 - 3120805 2-63

3120805 6-9SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-3. HYDRAULIC DIAGRAM - DRIVE (2WD) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. R

Seite 120 - 2-64 3120805

6-10 3120805SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-4.HYDRAULIC DIAGRAM - DRIVE (4WD) 1281329 - Rev E

Seite 121 - 3120805 2-65

3120805 6-11SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-4. HYDRAULIC DIAGRAM - DRIVE (4WD)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2791632

Seite 122 - MOUNTED)

6-12 3120805SECTION 6 HYDRAULICSECTION6HYDRAULIC44 2220481 Fitting, Tee 245 2220622 Fitting, Reducer 246 2752235 Hose 147 2220568 Fitting, 45° 148 275

Seite 123 - 3120805 2-67

3120805 6-13SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-4. HYDRAULIC DIAGRAM - DRIVE (4WD) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY.

Seite 124 - 2-68 3120805

3120805 1-13SECTION1FRAMESECTION 1 FRAME0250085 STEERING AND SPINDLES INSTALLATION - 4WD FRONT AND REAR (VARIABLE PARTS)Ref. E251 3421190 Kingpin 4025

Seite 125 - 3120805 2-69

6-14 3120805SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-5.HYDRAULIC DIAGRAM - MANUAL DESCENT (AUSTRALIAN, FRENCH AND ITALIAN SPEC) 2791968 - Rev

Seite 126 - 2-70 3120805

3120805 6-15SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-5. HYDRAULIC DIAGRAM - MANUAL DESCENT (AUSTRALIAN, FRENCH AND ITALIAN SPEC)FIG & ITEM #

Seite 127 - 3120805 2-71

6-16 3120805SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-6.HYDRAULIC DIAGRAM - ROTATE 2791578 - Rev B

Seite 128 - 2-72 3120805

3120805 6-17SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-6. HYDRAULIC DIAGRAM - ROTATEFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2791578 HYDRA

Seite 129 - TABLE OF CONTENTS

6-18 3120805SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-7.HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CON-TROLS /DEUTZ MACHINES) 2792002 - R

Seite 130 - 3-2 3120805

3120805 6-19SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CONTROLS /DEUTZ MACHINES)FIG & ITEM

Seite 131 - 3120805 3-3

6-20 3120805SECTION 6 HYDRAULICSECTION6HYDRAULIC45 2220414 Fitting 246 Not Used47 2220415 Fitting 448 2220263 Fitting, Reducer 149 2220346 Fitting 150

Seite 132 - 3-4 3120805

3120805 6-21SECTION 6 HYDRAULICSECTION6HYDRAULIC93 2220110 Fitting, 90° 194 2220635 Fitting, Tee 195 2751026 Hose 196 2750892 Hose 1— — — — — — — — —

Seite 133 - 3120805 3-5

6-22 3120805SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-8.HYDRAULIC DIAGRAM - STEER 1282380 - REV. X

Seite 134 - 3-6 3120805

3120805 6-23SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-8. HYDRAULIC DIAGRAM - STEERFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.HYDRAULIC DIAG

Seite 135 - 3120805 3-7

1-14 3120805SECTION 1 FRAMESECTION1FRAMEFIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS

Seite 136 - 3-8 3120805

6-24 3120805SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-9.HYDRAULIC DIAGRAM LISTFIG & ITEM # PART NUMBER DESCRIPTIONHYDRAULIC DIAGRAM LIST QTY. R

Seite 137 - 3120805 3-9

3120805 6-25SECTION 6 HYDRAULICSECTION6HYDRAULICStandard Hydraulic Diagrams: Ref.2791592 Deutz With Standard Bang-Bang Controls (Prior to June 1992)27

Seite 138 - 3-10 3120805

6-26 3120805SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-9.HYDRAULIC DIAGRAM LISTFIG & ITEM # PART NUMBER DESCRIPTIONHYDRAULIC DIAGRAM LIST QTY. R

Seite 139 - 3120805 3-11

3120805 7-1SECTION7ELECTRICALSECTION 7 ELECTRICALTABLE OF CONTENTSFIGURE DESCRIPTION PAGE7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . .

Seite 140 - 3-12 3120805

7-2 3120805SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-1.ELECTRICAL DIAGRAM LISTFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.7—1 ELECTRICAL DI

Seite 141

3120805 7-3SECTION 7 ELECTRICALSECTION7ELECTRICAL4932320 Horizontal Drive Cutout (Italian Spec) Ref. A0251537/1281525Engine Distress Electrical Diagra

Seite 142 - 4-2 3120805

7-4 3120805SECTION 7 ELECTRICALSECTION7ELECTRICAL0251619/1281525Panel Lights Electrical Diagram (Standard Bang-Bang and Proportional Controls)Ref. A/D

Seite 143 - 3120805 4-3

3120805 7-5SECTION 7 ELECTRICALSECTION7ELECTRICAL4932089 Platform Interlock Wiring Diagram (French Spec) Ref. —3740049 Relay 11060300 Cable, Electrica

Seite 144 - 4-4 3120805

7-6 3120805SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-2.STANDARD ELECTRICAL DIAGRAM - DEUTZ WITH STANDARD BANG-BANG CONTROLS

Seite 145 - 3120805 4-5

3120805 7-7SECTION 7 ELECTRICALSECTION7ELECTRICAL1870005 - Rev -

Seite 146 - 4-6 3120805

3120805 1-15SECTION1FRAMESECTION 1 FRAMEFIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0250148 WHEEL

Seite 147 - 3120805 4-7

7-8 3120805SECTION 7 ELECTRICALSECTION7ELECTRICALPAGE LEFT BLANK INTENSIONALLY

Seite 148 - 4-8 3120805

3120805 8-1SECTION8DECALSSECTION 8 DECALSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE8-1 DECALS INSTALLATION (Prior to February 1992) . . . . . . . . . .

Seite 149 - 3120805 4-9

8-2 3120805SECTION 8 DECALSSECTION8DECALSFIGURE 8-1.DECALS INSTALLATION (PRIOR TO FEBRUARY 1992)

Seite 150 - 4-10 3120805

3120805 8-3SECTION 8 DECALSSECTION8DECALSFIGURE 8-1. DECALS INSTALLATION (PRIOR TO FEBRUARY 1992)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.02

Seite 151 - 3120805 4-11

8-4 3120805SECTION 8 DECALSSECTION8DECALSFIGURE 8-2.DECALS INSTALLATION (FEBRUARY 1992 TO PRESENT)

Seite 152 - 4-12 3120805

3120805 8-5SECTION 8 DECALSSECTION8DECALSFIGURE 8-2. DECALS INSTALLATION (FEBRUARY 1992 TO PRESENT)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Seite 153 - 3120805 4-13

8-6 3120805SECTION 8 DECALSSECTION8DECALSDECAL INSTALLATIONS (VARIABLE PARTS) Ref.0252822 DECAL INSTALLATION - BROWN Ref. E0252823 DECAL INSTALLATION

Seite 154 - 4-14 3120805

3120805 8-7SECTION 8 DECALSSECTION8DECALS103 Decal - Caution Options: 21701460 Euro English & Australia - Caution (Prior to May 1994)1702280 Euro

Seite 155 - 3120805 4-15

8-8 3120805SECTION 8 DECALSSECTION8DECALS0253554 DECALS INSTALLATION - AUSTRALIAN ONLY (PRIOR TO S/N 34839)Ref. C201 Nameplate - Important Options: 13

Seite 156 - TO JANUARY 1993)

3120805 9-1SECTION9RECOMMENDEDSERVICEPARTSSTOCKSECTION 9 RECOMMENDED SERVICE PARTS STOCK Model 40HA WITH STANDAR

Seite 157 - 3120805 4-17

1-16 3120805SECTION 1 FRAMESECTION1FRAME106 4761800 Lockwasher 1/2" 4107 3300012 Lugnut 1/2"-20NF A/RNote: Items 108-110 Not Required on 2WD

Seite 158 - 1993) (CONTINUED)

9-2 3120805SECTION 9 RECOMMENDED SERVICE PARTS STOCKSECTION9RECOMMENDEDSERVICEPARTSSTOCKVARIABLE PARTS7010772 Coil (4WS) (Figure 1-11) 1 1 11600116 PQ

Seite 159 - 3120805 4-19

3120805 10-1SECTION10SPECIALOPTIONSSECTION 10 SPECIAL OPTIONSNote: This list is to accommodate machines ordered with special equipment. Options may no

Seite 160 - JANUARY 1993 TO PRESENT)

10-2 3120805SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONS0255921 Ground Control Box (Kubota Engine) Ref. A0861019 Ground Control Box Assembly Ref.

Seite 161 - PRESENT)

3120805 10-3SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONS0253879 Weld Leads Installation Ref. A1060097 Cable, Weld Leads140 ft./42.7m3251963 Namep

Seite 162 - PRESENT) (CONTINUED)

10-4 3120805SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Seite 164 - 4-24 3120805

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

Seite 165 - 3120805 4-25

3120805 1-17SECTION1FRAMESECTION 1 FRAMETire Options:4520024 Tire - 14 x 17.5 Goodyear Hi-Miller4520199 Tire - 8.75 x 16.5 LT Goodyear Unisteel4520171

Seite 166 - 4-26 3120805

1-18 3120805SECTION 1 FRAMESECTION1FRAMEFIGURE 1-4. DRIVE MOTOR ASSEMBLY

Seite 167 - 3120805 4-27

3120805 1-19SECTION1FRAMESECTION 1 FRAMEFIGURE 1-4. DRIVE MOTOR ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3160158 DRIVE MOTOR ASSEMBL

Seite 168 - 4-28 3120805

1-20 3120805SECTION 1 FRAMESECTION1FRAMEFIGURE 1-5. DRIVE BRAKE ASSEMBLY - AUSCO (PRIOR TO MARCH 1992)

Seite 169

3120805 1-21SECTION1FRAMESECTION 1 FRAMEFIGURE 1-5. DRIVE BRAKE ASSEMBLY - AUSCO (PRIOR TO MARCH 1992)FIG & ITEM # PART NUMBER DESCRIPTION QTY. R

Seite 170 - OSCILLATING AXLE)

REVISION LOG3120805 AJuly 1, 1991 - Original Issue Of Manual April 1995 - Revised Manual August 22, 2003 - Revised Manual (Edited to 0010392 Revision

Seite 171 - 3120805 5-3

1-22 3120805SECTION 1 FRAMESECTION1FRAMEFIGURE 1-6. DRIVE BRAKE ASSEMBLY - MICO (MARCH 1992 TO PRESENT)

Seite 172 - TO OCTOBER 1992)

3120805 1-23SECTION1FRAMESECTION 1 FRAME.FIGURE 1-6. DRIVE BRAKE ASSEMBLY - MICO (MARCH 1992 TO PRESENT)FIG & ITEM # PART NUMBER DESCRIPTION QTY.

Seite 173 - 3120805 5-5

1-24 3120805SECTION 1 FRAMESECTION1FRAME24 7007924 Plug, Pipe 1— — — — — — — — — — — 2900766 Seal Kit (Includes Items 8,13,17,18,19,20,22 & 23) 12

Seite 174 - BER 1992 TO PRESENT)

3120805 1-25SECTION1FRAMESECTION 1 FRAMEFIGURE 1-6. DRIVE BRAKE ASSEMBLY - MICO (MARCH 1992 TO PRESENT)FIG & ITEM # PART NUMBER DESCRIPTION QTY.

Seite 175 - 3120805 5-7

1-26 3120805SECTION 1 FRAMESECTION1FRAMEFIGURE 1-7. DRIVE HUB ASSEMBLY

Seite 176 - 5-8 3120805

3120805 1-27SECTION1FRAMESECTION 1 FRAMEFIGURE 1-7. DRIVE HUB ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2780169 DRIVE HUB ASSEMBY (2W

Seite 177 - 3120805 5-9

1-28 3120805SECTION 1 FRAMESECTION1FRAMECOVER ASSEMBLY Ref.Use 70001111 Original Equipment Cast Cover Ref.Use 70001349 Service Replacement Aluminum Co

Seite 178 - 5-10 3120805

3120805 1-29SECTION1FRAMESECTION 1 FRAMEKIT OPTIONS: Ref.7010429 Bearing Kit (Includes Items 4 and 5) 12900034 Seal Kit (Includes Items 3, 11, 12 and

Seite 179 - 3120805 5-11

1-30 3120805SECTION 1 FRAMESECTION1FRAMEFIGURE 1-8. DRIVE HUB/BRAKE ASSEMBLIES (THROUGH 1992)

Seite 180 - 5-12 3120805

3120805 1-31SECTION1FRAMESECTION 1 FRAME.FIGURE 1-8. DRIVE HUB/BRAKE ASSEMBLIES (THROUGH 1992)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DRIVE

Seite 181 - 3120805 5-13

REVISION LOGB 3120805

Seite 182 - 5-14 3120805

1-32 3120805SECTION 1 FRAMESECTION1FRAME36 7007652 Gear, Input (2780172) 17000251 Gear, Input (2780157) 137 7007653 Spacer, Input (2780172) 1Not Requi

Seite 183 - 3120805 5-15

3120805 1-33SECTION1FRAMESECTION 1 FRAMEFIGURE 1-8. DRIVE HUB/BRAKE ASSEMBLIES (THROUGH 1992) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY

Seite 184 - 5-16 3120805

1-34 3120805SECTION 1 FRAMESECTION1FRAMEFIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLIES (1992 TO PRESENT)

Seite 185 - 3120805 5-17

3120805 1-35SECTION1FRAMESECTION 1 FRAME.FIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLIES (1992 TO PRESENT)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DR

Seite 186 - 5-18 3120805

1-36 3120805SECTION 1 FRAMESECTION1FRAMESPINDLE/BRAKE SUB-ASSEMBLY Ref.101 7010469 Brake Assembly With I.D. Plate (Item 309) Stamped June 1992 or Earl

Seite 187 - 3120805 5-19

3120805 1-37SECTION1FRAMESECTION 1 FRAME305 Rod, Disconnect Options: 1Use 70001111 Original Equipment Cast Cover (was p/n 7000212)Use 70001349 Service

Seite 188 - 5-20 3120805

1-38 3120805SECTION 1 FRAMESECTION1FRAME— — — — — — — — — —2900816 Brake O-Ring Kit (Includes Items 505-508 and 511) 17010473 BRAKE/SPINDLE ASSEMBLY W

Seite 189 - 3120805 5-21

3120805 1-39SECTION1FRAMESECTION 1 FRAMEFIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLIES (1992 TO PRESENT) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION

Seite 190 - 5-22 3120805

1-40 3120805SECTION 1 FRAMESECTION1FRAMEFIGURE 1-10. VALVES INSTALLATION - FRAME-MOUNTED

Seite 191 - 3120805 5-23

3120805 1-41SECTION1FRAMESECTION 1 FRAME.FIGURE 1-10. VALVES INSTALLATION - FRAME-MOUNTEDFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DRIVE VALV

Seite 192 - 5-24 3120805

3120805 iFIGURE NO. TITLE PAGE NO.TABLE OF CONTENTSSECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 193 - 3120805 5-25

1-42 3120805SECTION 1 FRAMESECTION1FRAME0251310 OSCILLATION LOCKOUT VALVE INSTALLATION - (USED ON OPTIONAL OSCILLATING AXLE) (JUNE 1992 TO PRESENT)Ref

Seite 194 - ITALIAN SPECS)

3120805 1-43SECTION1FRAMESECTION 1 FRAMEFIGURE 1-10. VALVES INSTALLATION - FRAME-MOUNTED (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

Seite 195 - 3120805 5-27

1-44 3120805SECTION 1 FRAMESECTION1FRAMEFIGURE 1-11. VALVE ASSEMBLY (USED WITH OPTIONAL 4WS)

Seite 196 - (CONTINUED)

3120805 1-45SECTION1FRAMESECTION 1 FRAME.FIGURE 1-11. VALVE ASSEMBLY (USED WITH OPTIONAL 4WS)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.464069

Seite 197

1-46 3120805SECTION 1 FRAMESECTION1FRAMEFIGURE 1-12. TOW PACKAGE INSTALLATIONS

Seite 198 - 6-2 3120805

3120805 1-47SECTION1FRAMESECTION 1 FRAME.FIGURE 1-12. TOW PACKAGE INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.TOW PACKAGE INSTALLA

Seite 199 - 3120805 6-3

1-48 3120805SECTION 1 FRAMESECTION1FRAME54 4562346 Spacer 355 Not Required56 0642636 Bolt 1"-8NC x 4 1/2" 157 3312605 Locknut, 1"-8NC 1

Seite 200 - 6-4 3120805

3120805 2-1SECTION2TURNTABLESECTION 2 TURNTABLETABLE OF CONTENTSFIGURE DESCRIPTION PAGE2-1 CONTROL VALVES INSTALLATION (Deutz Engines With Standard

Seite 201 - 3120805 6-5

2-2 3120805SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-1. CONTROL VALVES INSTALLATION (DEUTZ ENGINES WITH STAN-DARD BANG-BANG OR PROPORTIONAL VALVES)

Seite 202 - 6-6 3120805

3120805 2-3SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-2. CONTROL VALVES INSTALLATION (DEUTZ ENGINES WITH STANDARD BANG-BANG OR PROPORTIONAL VALVES

Seite 203 - 3120805 6-7

ii 3120805TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO.SECTION 4 - PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 204 - 6-8 3120805

2-4 3120805SECTION 2 TURNTABLESECTION2TURNTABLECONTROL VALVES INSTALLATION - STANDARD BANG-BANG (2WS) (PRIOR TO MAY 1993) (VARI-ABLE PARTS)Ref.0250132

Seite 205 - 3120805 6-9

3120805 2-5SECTION 2 TURNTABLESECTION2TURNTABLE58 2220373 Fitting 159 4640673 Valve, Check 17011325 Cartridge 160 Not RequiredCONTROL VALVES INSTALLAT

Seite 206 - 6-10 3120805

2-6 3120805SECTION 2 TURNTABLESECTION2TURNTABLE55 4640623 Valve, Flow Control 156 Not Required57 2220651 Fitting 158 2220373 Fitting 159 4640673 Valve

Seite 207 - 3120805 6-11

3120805 2-7SECTION 2 TURNTABLESECTION2TURNTABLE51 (cont’d) 4640720 4 Stack (With Rotate) (August 1992 to August 1995)4640950 4 Stack (With Rotate) (Au

Seite 208 - 6-12 3120805

2-8 3120805SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-2. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION

Seite 209 - 3120805 6-13

3120805 2-9SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-3. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTIONFIG & ITEM # PART NUMBER DESCRIPT

Seite 210 - AND ITALIAN SPEC)

2-10 3120805SECTION 2 TURNTABLESECTION2TURNTABLE22 7002329 Spring 123 7002323 Plug 1Kit O-Ring 124 7002326 Orifice 125 7002324 Plug 1— — — — — — — — —

Seite 211 - 3120805 6-15

3120805 2-11SECTION 2 TURNTABLESECTION2TURNTABLEWORKING SECTIONS - COMPLETE (INCLUDES ITEMS 101-117)Ref.151 7002315 Steer Section (4640246, 4640247, 4

Seite 212 - 2791578 - Rev B

2-12 3120805SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-3. CONTROL VALVE ASSEMBLY - BANG-BANG (STANDARD CON-TROLS)

Seite 213 - 3120805 6-17

3120805 2-13SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-4. CONTROL VALVE ASSEMBLY - BANG-BANG (STANDARD CONTROLS)FIG & ITEM # PART NUMBER DESCR

Seite 214 - TROLS /DEUTZ MACHINES)

3120805 iiiFIGURE NO. TITLE PAGE NO.TABLE OF CONTENTSSECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1

Seite 215 - MACHINES)

2-14 3120805SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-4. CONTROL VALVE ASSEMBLY - PROPORTIONAL

Seite 216 - MACHINES) (CONTINUED)

3120805 2-15SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-5. CONTROL VALVE ASSEMBLY - PROPORTIONALFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.4

Seite 217 - 3120805 6-21

2-16 3120805SECTION 2 TURNTABLESECTION2TURNTABLE45 Kit O-Ring 246 Kit O-Ring 247 7010704 Plug 2— — — — — — — — —2900761 Seal Kit - Inlet Section 12900

Seite 218 - 6-22 3120805

3120805 2-17SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-5. CONTROL VALVE ASSEMBLY - PROPORTIONAL (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION

Seite 219 - 3120805 6-23

2-18 3120805SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-5. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION

Seite 220 - 6-24 3120805

3120805 2-19SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-6. TURNTABLE, BEARING AND SWING DRIVE INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION

Seite 221 - 3120805 6-25

2-20 3120805SECTION 2 TURNTABLESECTION2TURNTABLESWING DRIVE INSTALLATIONS: Ref.0252578 MACHINES BUILT 1993 TO MAY 1994 Ref. D0255010 MACHINES BUILT MA

Seite 222 - 6-26 3120805

3120805 2-21SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-6. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER D

Seite 223

2-22 3120805SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-6. SWING MOTOR ASSEMBLY (PRIOR TO AUGUST 1991)

Seite 224 - 7-2 3120805

3120805 2-23SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-7. SWING MOTOR ASSEMBLY (PRIOR TO AUGUST 1991)FIG & ITEM # PART NUMBER DESCRIPTION QTY.

Seite 225 - 3120805 7-3

iv 3120805TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO.

Seite 226 - 7-4 3120805

2-24 3120805SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-7. SWING MOTOR ASSEMBLY (AUGUST 1991 THROUGH 1992)

Seite 227 - 3120805 7-5

3120805 2-25SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-8. SWING MOTOR ASSEMBLY (AUGUST 1991 THROUGH 1992)FIG & ITEM # PART NUMBER DESCRIPTION Q

Seite 228 - BANG-BANG CONTROLS

2-26 3120805SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-8. SWING MOTOR ASSEMBLY (1993 TO PRESENT)

Seite 229 - 3120805 7-7

3120805 2-27SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-9. SWING MOTOR ASSEMBLY (1993 TO PRESENT)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Seite 230 - PAGE LEFT BLANK INTENSIONALLY

2-28 3120805SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-9. SWING BRAKE ASSEMBLY (PRIOR TO AUGUST 1991)

Seite 231

3120805 2-29SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-10. SWING BRAKE ASSEMBLY (PRIOR TO AUGUST 1991)FIG & ITEM # PART NUMBER DESCRIPTION QTY

Seite 232 - 8-2 3120805

2-30 3120805SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-10. BRAKE ASSEMBLY - AUSCO 37845 (AUGUST 1991 THROUGH 1992)

Seite 233 - 3120805 8-3

3120805 2-31SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-11. BRAKE ASSEMBLY - AUSCO 37845 (AUGUST 1991 THROUGH 1992)FIG & ITEM # PART NUMBER DES

Seite 234 - 8-4 3120805

2-32 3120805SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-11. SWING HUB ASSEMBLY (MACHIENES BUILT THROUGH 1992ONLY)

Seite 235 - 3120805 8-5

3120805 2-33SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-12. SWING HUB ASSEMBLY (MACHIENES BUILT THROUGH 1992 ONLY)FIG & ITEM # PART NUMBER DESC

Seite 236 - 8-6 3120805

3120805 1-1SECTION1FRAMESECTION 1 FRAMETABLE OF CONTENTSFIGURE DESCRIPTION PAGE1-1 FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 W

Seite 237 - 3120805 8-7

2-34 3120805SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-12. DEUTZ ENGINE INSTALLATION

Seite 238 - 8-8 3120805

3120805 2-35SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-13. DEUTZ ENGINE INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.Note: See Se

Seite 239 - QTY PER FLEET

2-36 3120805SECTION 2 TURNTABLESECTION2TURNTABLE0252106 DEUTZ ENGINE ASSEMBLY - STANDARD BANG-BANG OR PROPORTIONAL CONTROLS AND WITH NOISE REDUCTION P

Seite 240 - 9-2 3120805

3120805 2-37SECTION 2 TURNTABLESECTION2TURNTABLE180 1320031 Clamp 4181 2720351 Hose3 in./7.6cm182 0641406 Bolt 1/4"-20NC x 3/4" 4183 0080178

Seite 241 - 3120805 10-1

2-38 3120805SECTION 2 TURNTABLESECTION2TURNTABLE0252107 DEUTZ ENGINE INSTALLATION - STANDARD BANG-BANG OR PROPORTIONAL CONTROLS AND WITH NOISE REDUCTI

Seite 242 - 10-2 3120805

3120805 2-39SECTION 2 TURNTABLESECTION2TURNTABLE303 4831900 Lockwasher, Metric 8mm 6304 0080163 Plate, Adapter 1305 0701013 Bolt, Metric 10mm x 28mm 8

Seite 243 - 3120805 10-3

2-40 3120805SECTION 2 TURNTABLESECTION2TURNTABLE7012599 Pump, Fuel Injector 17016309 Washer, Copper (Engine p/n 2000137) 1Gasket, Cylinder Head Option

Seite 244 - 10-4 3120805

3120805 2-41SECTION 2 TURNTABLESECTION2TURNTABLE0252301 OPTIONAL COLD WEATHER START INSTALLA-TION (NOT SHOWN)Ref. B0254240 OPTIONAL ETHER ASSIST SYSTE

Seite 245

2-42 3120805SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-13. 110 VOLT GENERATOR INSTALLATION (DEUTZ)

Seite 246 - JLG Worldwide Locations

3120805 2-43SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-14. 110 VOLT GENERATOR INSTALLATION (DEUTZ)FIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

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