Jlg 400CRT ANSI Parts Manual Bedienungsanleitung

Illustrated Parts ManualModels330CRT400CRTP/N3121112October 16, 2013

1-4 3121112SECTION 1 FRAMESECTION1FRAMEFIGURE 1-2. OSCILLATING REAR AXLE INSTALLATION

5-6 3121112SECTION 5 CYLINDERSSECTION5CYLINDERFIGURE 5-3. LEVELING JACK CYLINDER ASSEMBLY(S/N 104829 TO PRESENT) 12302828222418202929131567814191923

3121112 5-7SECTION 5 CYLINDERSSECTION5CYLINDERFIGURE 5-3. LEVELING JACK CYLINDER ASSEMBLY(S/N 104829 TO PRESENT)FIG & ITEM # PART NUMBER DESCRIPT

5-8 3121112SECTION 5 CYLINDERSSECTION5CYLINDERFIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY - 330CRT 1192630384754535530A30B3011511511111910110810

3121112 5-9SECTION 5 CYLINDERSSECTION5CYLINDERFIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY - 330CRTFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

5-10 3121112SECTION 5 CYLINDERSSECTION5CYLINDER118 7019886 Head 1119 7019880 Piston 1120 7019896 Spacer 1121 to 150 Not Used— — — — — — 151 7019884 Se

3121112 5-11SECTION 5 CYLINDERSSECTION5CYLINDERFIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY - 330CRT (CONTINUED)FIG & ITEM # PART NUMBER DESCRIP

5-12 3121112SECTION 5 CYLINDERSSECTION5CYLINDERFIGURE 5-5. LIFT CYLINDER COMPONENTS ASSEMBLY - 400CRT 17022281742565557115115111119101108105107

3121112 5-13SECTION 5 CYLINDERSSECTION5CYLINDERFIGURE 5-5. LIFT CYLINDER COMPONENTS ASSEMBLY - 400CRTFIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

5-14 3121112SECTION 5 CYLINDERSSECTION5CYLINDERLIFT CYLINDER ASSEMBLY Ref.1683891 Lower Cylinder Ref. C1683892 Upper Cylinder Ref. C101 See Note Seal

3121112 5-15SECTION 5 CYLINDERSSECTION5CYLINDER206 1060797 Cable Assembly - Upper Lift Cylinder (Includes Attaching Hardware)1207 1060798 Cable Assemb

3121112 1-5SECTION1FRAMESECTION 1 FRAME.FIGURE 1-2. OSCILLATING REAR AXLE INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0259649 OSCIL

5-16 3121112SECTION 5 CYLINDERSSECTION5CYLINDERFIGURE 5-6. STEER CYLINDER ASSEMBLY42167891110123525

3121112 5-17SECTION 5 CYLINDERSSECTION5CYLINDER FIGURE 5-6. STEER CYLINDER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1683807 STEER C

5-18 3121112SECTION 5 CYLINDERSSECTION5CYLINDERFIGURE 5-6. STEER CYLINDER ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3121112 6-1SECTION6HYDRAULICSECTION 6 HYDRAULICTABLE OF CONTENTSFIGURE DESCRIPTION PAGE6-1 HYDRAULIC DIAGRAM - 330CRT OSCILLATING AXLE MACHINES. .

6-2 3121112SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-1.HYDRAULIC DIAGRAM - 330CRT OSCILLATING AXLE MACHINES

3121112 6-3SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM - 330CRT OSCILLATING AXLE MACHINESFIG & ITEM # PART NUMBER DESCRIPTI

6-4 3121112SECTION 6 HYDRAULICSECTION6HYDRAULIC45 2220849 Fitting, Tee 246 2220947 Fitting, Straight 847 2220501 Fitting, 45° 448 2220635 Fitting, Tee

3121112 6-5SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM - 330CRT OSCILLATING AXLE MACHINES (CONTINUED)FIG & ITEM # PART NUMB

6-6 3121112SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-2.HYDRAULIC DIAGRAM - 400CRT OSCILLATING AXLE MACHINES

3121112 6-7SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-2. HYDRAULIC DIAGRAM - 400CRT OSCILLATING AXLE MACHINESFIG & ITEM # PART NUMBER DESCRIPTI

1-6 3121112SECTION 1 FRAMESECTION1FRAMEFIGURE 1-3. WHEEL DRIVE INSTALLATION

6-8 3121112SECTION 6 HYDRAULICSECTION6HYDRAULIC46 2220947 Fitting, Straight 847 2220600 Fitting, Straight 148 2220635 Fitting, Tee 749 2221070 Fitting

3121112 6-9SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-2. HYDRAULIC DIAGRAM - 400CRT OSCILLATING AXLE MACHINES (CONTINUED)FIG & ITEM # PART NUMB

6-10 3121112SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-3.HYDRAULIC DIAGRAM - LEVELING JACKS

3121112 6-11SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-3. HYDRAULIC DIAGRAM - LEVELING JACKSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.27924

6-12 3121112SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-4.HYDRAULIC DIAGRAM - 110V GENERATOR (OPTIONAL)

3121112 6-13SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-4. HYDRAULIC DIAGRAM - 110V GENERATOR (OPTIONAL)FIG & ITEM # PART NUMBER DESCRIPTION QTY

6-14 3121112SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-5.HYDRAULIC DIAGRAM LISTFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.Note: Diagrams with

3121112 7-1SECTION7ELECTRICALSECTION 7 ELECTRICALTABLE OF CONTENTSFIGURE DESCRIPTION PAGE7-1 ELECTRICAL SCHEMATIC - STANDARD . . . . . . . . . . .

7-2 3121112SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-1.ELECTRICAL SCHEMATIC - STANDARD

3121112 7-3SECTION 7 ELECTRICALSECTION7ELECTRICAL

3121112 1-7SECTION1FRAMESECTION 1 FRAMEFIGURE 1-3. WHEEL DRIVE INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.WHEEL DRIVE INSTALLATION

7-4 3121112SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-2. ELECTRICAL SCHEMATIC - MACHINES WITH GENERATOR

3121112 7-5SECTION 7 ELECTRICALSECTION7ELECTRICAL

7-6 3121112SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-3. ELECTRICAL SCHEMATIC - DUAL FUEL

3121112 7-7SECTION 7 ELECTRICALSECTION7ELECTRICAL

7-8 3121112SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-4. ELECTRICAL COMPONENTS INSTALLATION

3121112 7-9SECTION 7 ELECTRICALSECTION7ELECTRICAL

7-10 3121112SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-4. ELECTRICAL COMPONENTS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.CON

3121112 7-11SECTION 7 ELECTRICALSECTION7ELECTRICALGROUND CONTROL BOX ASSEMBLY ANDINSTALLATIONSRef.201 to 210 Not Used211 Harness, Engine and Valve 149

7-12 3121112SECTION 7 ELECTRICALSECTION7ELECTRICAL302 Harness, Lift Down Options: 14922321 330CRT C4922345 400CRT C1060680 Cable, Electrical - 18/2 A/

3121112 7-13SECTION 7 ELECTRICALSECTION7ELECTRICAL402 4922426 Beacon Harness 1 A1060680 Cable, Electrical - 18/2 8ft/2.5m402A 2400056 Fuse - 5 Amp 144

1-8 3121112SECTION 1 FRAMESECTION1FRAMEFIGURE 1-4. FRONT DRIVE MOTOR ASSEMBLY - 330CRT

7-14 3121112SECTION 7 ELECTRICALSECTION7ELECTRICAL406 4922454 Harness - Leveling Jacks (N.O. Limit Switches) 2 D1060680 Cable, Electrical - 18/2 8.5ft

3121112 8-1SECTION8DECALSSECTION 8 DECALSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE8-1 DECALS INSTALLATIONS - ANSI . . . . . . . . . . . . . . . . .

8-2 3121112SECTION 8 DECALSSECTION8DECALSFIGURE 8-1.DECALS INSTALLATION - ANSI

3121112 8-3SECTION 8 DECALSSECTION8DECALSFIGURE 8-1. DECALS INSTALLATION - ANSIFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0259598 DECAL INSTAL

8-4 3121112SECTION 8 DECALSSECTION8DECALS103 Decal - Warning Prop. 65 Options (ANSI California Spec Only):11702961 Dual Fuel Machines1702962 Diesel Ma

3121112 8-5SECTION 8 DECALSSECTION8DECALSFIGURE 8-1. DECALS INSTALLATION - ANSI (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

8-6 3121112SECTION 8 DECALSSECTION8DECALSFIGURE 8-2.DECALS INSTALLATION - ANSI EXPORT

3121112 8-7SECTION 8 DECALSSECTION8DECALSFIGURE 8-2. DECALS INSTALLATION - ANSI EXPORTFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DECAL INSTALL

8-8 3121112SECTION 8 DECALSSECTION8DECALSContinued Decal - Towing/Winching/Tow Speed Options: 11705009 Chinese Spec19 Decal - Gradability Options: 117

3121112 8-9SECTION 8 DECALSSECTION8DECALSOPTIONAL DECAL INSTALLATIONS Ref.101 Decal - Outrigger Warning Options (Optional - Not Shown):81704698 Brazil

3121112 1-9SECTION1FRAMESECTION 1 FRAME.FIGURE 1-4. FRONT DRIVE MOTOR ASSEMBLY - 330CRTFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3160255 DRIV

8-10 3121112SECTION 8 DECALSSECTION8DECALSFIGURE 8-2. DECALS INSTALLATION - ANSI EXPORT (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3121112 9-1SECTION9RECOMMENDEDSERVICEPARTSSTOCKSECTION 9 RECOMMENDED SERVICE PARTS STOCKMODEL 330/400CRTThe following list will service fleets of m

9-2 3121112SECTION 9 RECOMMENDED SERVICE PARTS SECTION9RECOMMENDEDSERVICEPARTSSTOCKMODEL 330/400CRTThe following list will service fleets of machines

3121112 10-1SECTION10SPECIALOPTIONSSECTION 10 SPECIAL OPTIONSNote: This list is to accomodate machines ordered with special equipment. Options may

10-2 3121112SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONSKIT OPTIONS: - TIE-STRAPS Ref. 0270494 330CRT 10270495 400CRT 10257049 PIPE RACKS INSTALL

3121112 1INDEXPART NUMBER INDEXMODEL 330CRT & 400CRTP/N PAGE 4846036. . . . . 1-21 4846036. . . . . 1-250080228 . . . . . 5-1300802

2 3121112INDEXPART NUMBER INDEXMODEL 330CRT & 400CRT0641632 . . . . .1-250641672 . . . . .1-210641672 . . . . .1-250641676 . . . . . .4-6064

3121112 3INDEXPART NUMBER INDEXMODEL 330CRT & 400CRT1704696 . . . . . . 8-81704697 . . . . . . 8-91704698 . . . . . . 8-91704699 . . . . . . 8-

4 3121112INDEXPART NUMBER INDEXMODEL 330CRT & 400CRT2792416 . . . . .6-142792417* . . . . 6-142792417 . . . . . .6-72792449* . . . . 6-14279

3121112 5INDEXPART NUMBER INDEXMODEL 330CRT & 400CRT3900170 . . . . . . 5-53900178 . . . . . 4-103900184 . . . . . 1-223900184 . . . . . 1-2639

1-10 3121112SECTION 1 FRAMESECTION1FRAMEFIGURE 1-5. FRONT DRIVE MOTOR ASSEMBLY - 400CRT

6 3121112INDEXPART NUMBER INDEXMODEL 330CRT & 400CRT4712200 . . . . . .1-34713000 . . . . . .5-74740120 . . . . .4-104740158 . . . . . .1-54

3121112 7INDEXPART NUMBER INDEXMODEL 330CRT & 400CRT7019889 . . . . . 5-147019889 . . . . . . 5-97019890 . . . . . 5-147019891 . . . . . 5-1470

8 3121112INDEXPART NUMBER INDEXMODEL 330CRT & 400CRT7024004 . . . . .1-337024004 . . . . .1-367024005 . . . . .1-337024005 . . . . .1-377024

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

3121112 1-11SECTION1FRAMESECTION 1 FRAME.FIGURE 1-5. FRONT DRIVE MOTOR ASSEMBLY - 400CRTFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3160245 DRI

1-12 3121112SECTION 1 FRAMESECTION1FRAMEFIGURE 1-6. REAR DRIVE MOTOR WITH BRAKE ASSEMBLY - 330CRT PRIOR TO S/N 82626

3121112 1-13SECTION1FRAMESECTION 1 FRAME.FIGURE 1-6. REAR DRIVE MOTOR WITH BRAKE ASSEMBLY - 330CRT PRIOR TO S/N 82626FIG & ITEM # PART NUMBER DES

1-14 3121112SECTION 1 FRAMESECTION1FRAME107 7023295 Piston, Brake 1108 7023296 Washer, Spring 1109 7023297 Ring, Snap 1110 7023298 Shaft 1111 Use Item

3121112 1-15SECTION1FRAMESECTION 1 FRAMEFIGURE 1-6. REAR DRIVE MOTOR WITH BRAKE ASSEMBLY - 330CRT PRIOR TO S/N 82626 (CONTINUED)FIG & ITEM # PART

1-16 3121112SECTION 1 FRAMESECTION1FRAMEFIGURE 1-7. REAR DRIVE MOTOR WITH BRAKE ASSEMBLY - 330CRT S/N 82626 TO PRESENT & ALL 400CRT

3121112 1-17SECTION1FRAMESECTION 1 FRAME.FIGURE 1-7. REAR DRIVE MOTOR WITH BRAKE ASSEMBLY - 330CRT S/N 82626 TO PRESENT & ALL 400CRTFIG & ITE

1-18 3121112SECTION 1 FRAMESECTION1FRAME316 Not Available Screw, Cap 8317 Not Used318 Use Item 331 Ring, Square 1319 7022598 Piston, Brake 1320 Not Us

3121112 1-19SECTION1FRAMESECTION 1 FRAMEFIGURE 1-7. REAR DRIVE MOTOR WITH BRAKE ASSEMBLY - 330CRT S/N 82626 TO PRESENT & ALL 400CRT (CONTINUED)FI

1-20 3121112SECTION 1 FRAMESECTION1FRAMEFIGURE 1-8. DIESEL ENGINE INSTALLATION - KUBOTA1131171251291271061181289332291830672128 1221231201311241221231

3121112 1-21SECTION1FRAMESECTION 1 FRAME.FIGURE 1-8. DIESEL ENGINE INSTALLATION - KUBOTAFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0259851 DIE

1-22 3121112SECTION 1 FRAMESECTION1FRAME110 2221046 Fitting, 90° 1111 2221047 Fitting, 90° 1112 2540036 Grommet 1113 2560163 Handle 1114 Hose, Fuel Li

3121112 1-23SECTION1FRAMESECTION 1 FRAME305 7017995 Gasket, Fuel Pump (Not Shown) 1306 7023169 Alternator 17023142 Brush 27023143 Spring, Brush 2307 7

REVISION LOG3121112 AMarch 20, 2000 - Original Issue Of Manual (Edited to 0010562 Revision 3)August 7, 2000 - Revised Manual (Revised to B/M 0010562 R

1-24 3121112SECTION 1 FRAMESECTION1FRAMEFIGURE 1-9. GAS DUAL FUEL ENGINE INSTALLATION - KUBOTATOFUELSUPPLYTOFUELPUMPTOLP TANK1151561251161581593063193

3121112 1-25SECTION1FRAMESECTION 1 FRAME.FIGURE 1-9. GAS DUAL FUEL ENGINE INSTALLATION - KUBOTAFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0259

1-26 3121112SECTION 1 FRAMESECTION1FRAME109 1320022 Clamp 4110 1320220 Clamp Kit - LP 1111 1670944 Cover, Engine - Front 1112 to 114 Not Used115 21803

3121112 1-27SECTION1FRAMESECTION 1 FRAME2000170 ENGINE COMPONENTS Ref.301 7017901 Switch, Oil 1302 7023174 Air Cleaner Assembly 1302A 7023153 Element,

1-28 3121112SECTION 1 FRAMESECTION1FRAME0270199 SPARK ARRESTOR INSTALLATION (DUAL FUEL) Ref. A401 3220083 Muffler, Spark Arrestor 1402 3460325 Pipe, E

3121112 1-29SECTION1FRAMESECTION 1 FRAMEFIGURE 1-9. GAS DUAL FUEL ENGINE INSTALLATION - KUBOTA (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QT

1-30 3121112SECTION 1 FRAMESECTION1FRAMEFIGURE 1-10. PISTON PUMP ASSEMBLY (PRODUCTION)

3121112 1-31SECTION1FRAMESECTION 1 FRAME.FIGURE 1-10. PISTON PUMP ASSEMBLY (PRODUCTION)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3600300 PIST

1-32 3121112SECTION 1 FRAMESECTION1FRAME105 Not Available Coupling, Ball 1106 7023883 Spring 1107 Not Available Pin, Pressure 3108 7023884 Ring, Retai

3121112 1-33SECTION1FRAMESECTION 1 FRAME407 7023899 Bearing, Roller 1408 Not Available Pin, Dowel 2409 Not Used410 Not Available Plug, O-Ring 2410A Us

REVISION LOGB 3121112

1-34 3121112SECTION 1 FRAMESECTION1FRAMEFIGURE 1-11. PISTON PUMP ASSEMBLY (POST PRODUCTION)A-AAADETAILOF ITEM 5DETAIL OF ITEM 2DETAIL OF ITEM 15035145

3121112 1-35SECTION1FRAMESECTION 1 FRAME.FIGURE 1-11. PISTON PUMP ASSEMBLY (POST PRODUCTION)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3600414

1-36 3121112SECTION 1 FRAMESECTION1FRAME7024065 CONTROL ASSEMBLY Ref.201 Not Available Piston, Positioning - Complete (Purchase Assembly p/n 7024065)

3121112 1-37SECTION1FRAMESECTION 1 FRAME411 to 412 Not Used413 7024081 O-Ring 1414 to 419 Not Used420 7024005 Plate, Wear 1421 Not Available Pin, Dowe

1-38 3121112SECTION 1 FRAMESECTION1FRAMEFIGURE 1-12. FRAME MOUNTED COMPONENTS INSTALLATION

3121112 1-39SECTION1FRAMESECTION 1 FRAME.FIGURE 1-12. FRAME MOUNTED COMPONENTS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.ALARM IN

1-40 3121112SECTION 1 FRAMESECTION1FRAMEFIGURE 1-13. FRAME COVERS AND LADDERS INSTALLATION

3121112 1-41SECTION1FRAMESECTION 1 FRAME.FIGURE 1-13. FRAME COVERS AND LADDERS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0259562

1-42 3121112SECTION 1 FRAMESECTION1FRAMELADDER INSTALLATIONS Ref.0259576 330CRT Ref. D0259577 400CRT Ref. D0270514 330/400CRT with Leveling Jacks Ref

3121112 1-43SECTION1FRAMESECTION 1 FRAMEFIGURE 1-13. FRAME COVERS AND LADDERS INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. R

3121112 iFIGURE NO. TITLE PAGE NO.TABLE OF CONTENTSSECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-44 3121112SECTION 1 FRAMESECTION1FRAMEFIGURE 1-14. LEVELING JACKS INSTALLATION

3121112 1-45SECTION1FRAMESECTION 1 FRAME.FIGURE 1-14. LEVELING JACKS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0259611 LEVELING J

1-46 3121112SECTION 1 FRAMESECTION1FRAME4641150 LEVELING JACK CONTROL VALVE ASSEMBLY Ref. B101 0561407 Valve, Jack Control 1102 2220883 Plug 2103 4641

3121112 1-47SECTION1FRAMESECTION 1 FRAMEFIGURE 1-14. LEVELING JACKS INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

1-48 3121112SECTION 1 FRAMESECTION1FRAMEFIGURE 1-15. GENERATOR INSTALLATION - 110V (OPTIONAL)

3121112 1-49SECTION1FRAMESECTION 1 FRAME.FIGURE 1-15. GENERATOR INSTALLATION - 110V (OPTIONAL)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.02596

1-50 3121112SECTION 1 FRAMESECTION1FRAMEFIGURE 1-15. GENERATOR INSTALLATION - 110V (OPTIONAL) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY

3121112 2-1SECTION2GROUNDCOMPONENTSSECTION 2 GROUND COMPONENTSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE2-1 RIGHT SIDE COMPARTMENT INSTALLATIONS. . . .

2-2 3121112SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-1. RIGHT SIDE COMPARTMENT INSTALLATIONS

3121112 2-3SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-1. RIGHT SIDE COMPARTMENT INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTIO

ii 3121112TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO.SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4 3121112SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTS25 3310805 Locknut #8-32NC 426 3311505 Locknut 5/16”-18NC 127 3900289 Screw, Phillips H

3121112 2-5SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-1. RIGHT SIDE COMPARTMENT INSTALLATIONS (CONTINUED)FIG & ITEM # PART NUMBE

2-6 3121112SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY

3121112 2-7SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-2. MAIN CONTROL VALVE ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

2-8 3121112SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-3. FLOW DIVIDER VALVE ASSEMBLY

3121112 2-9SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-3. FLOW DIVIDER VALVE ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

2-10 3121112SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-4. GROUND CONTROL BOX ASSEMBLY 27

3121112 2-11SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-4. GROUND CONTROL BOX ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. R

2-12 3121112SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-5. FUEL COMPARTMENT INSTALLATION

3121112 2-13SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-5. FUEL COMPARTMENT INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY.

3121112 1-1SECTION1FRAMESECTION 1 FRAMETABLE OF CONTENTSFIGURE DESCRIPTION PAGE1-1 FRAME AND STEERING INSTALLATION . . . . . . . . . . . . . . . . . .

2-14 3121112SECTION 2 GROUND COMPONENTSSECTION2GROUNDCOMPONENTSFIGURE 2-5. FUEL COMPARTMENT INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESC

3121112 3-1SECTION3SCISSORARMSSECTION 3 SCISSOR ARMSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE3-1 SCISSOR ARMS INSTALLATION - 330CRT . . . . . . . . .

3-2 3121112SECTION 3 SCISSOR ARMSSECTION3SCISSORARMSFIGURE 3-1. SCISSOR ARMS INSTALLATION - 330CRT

3121112 3-3SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS.FIGURE 3-1. SCISSOR ARMS INSTALLATION - 330CRT FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

3-4 3121112SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS44 3422778 Pin, Pivot 245 3422825 Pin, Pivot 1646 3422826 Pin, Pivot 447 Not Used48 3760420 Rin

3121112 3-5SECTION 3 SCISSOR ARMSSECTION3SCISSORARMSFIGURE 3-1. SCISSOR ARMS INSTALLATION - 330CRT (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTI

3-6 3121112SECTION 3 SCISSOR ARMSSECTION3SCISSORARMSFIGURE 3-2. SCISSOR ARMS INSTALLATION - 400CRT

3121112 3-7SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS.FIGURE 3-2. SCISSOR ARMS INSTALLATION - 400CRTFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3-8 3121112SECTION 3 SCISSOR ARMSSECTION3SCISSORARMS43 3340856 Pad, Slide 244 3422369 Pin, Plunger 145 3422778 Pin, Pivot 446 3422821 Pin, Pivot 247

3121112 4-1SECTION4PLATFORMSECTION 4 PLATFORMTABLE OF CONTENTSFIGURE DESCRIPTION PAGE4-1 PLATFORM AND ACCESSORIES INSTALLATION . . . . . . . . . .

1-2 3121112SECTION 1 FRAMESECTION1FRAMEFIGURE 1-1. FRAME AND STEERING INSTALLATION 5121336101101034444LOCATEDIN FRAME(SHOWN HEREFOR CLARITY)LOCATED

4-2 3121112SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-1.PLATFORM AND ACCESSORIES INSTALLATION

3121112 4-3SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-1. PLATFORM AND ACCESSORIES INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.PLATF

4-4 3121112SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-2. FOLDDOWN HANDRAILS & EXTENSION INSTALLATION (MANUALLYOPERATED PLATFORM)OR1301151421411381

3121112 4-5SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-2. FOLDDOWN HANDRAILS & EXTENSION INSTALLATION (MANUALLY OPERATED PLATFORM)FIG & ITEM #

4-6 3121112SECTION 4 PLATFORMSECTION4PLATFORM0259565 PLATFORM EXTENSION INSTALLATION Ref. HNote: Replacement Decals must be Purchased Separately - Se

3121112 4-7SECTION 4 PLATFORMSECTION4PLATFORM137 3422219 Pin, Snap 2138 3300151 Nut, Acorn 1/4”-20NC 2139 0100011 Loctite #242 (Not Shown) A/R140 3421

4-8 3121112SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-3.PLATFORM CONSOLE BOX ASSEMBLY

3121112 4-9SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-3. PLATFORM CONSOLE BOX ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.CONSOLE BOX A

4-10 3121112SECTION 4 PLATFORMSECTION4PLATFORM15 3900178 Screw, Plastite #10-32NC x 1/2” 416 3900265 Screw, Self-Tapping #8-18 x 3/4” 1017 4060802 Gua

3121112 4-11SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-3. PLATFORM CONSOLE BOX ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3121112 1-3SECTION1FRAMESECTION 1 FRAME.FIGURE 1-1. FRAME AND STEERING INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.FRAME WELDMENT O

4-12 3121112SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-4. DRIVE/STEER CONTROLLER ASSEMBLY (PRODUCTION) 2E2C2A2F2D2A2B1C1B1A13C3D33A3B1D

3121112 4-13SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-4. DRIVE/STEER CONTROLLER ASSEMBLY (PRODUCTION)FIG & ITEM # PART NUMBER DESCRIPTION QTY. R

4-14 3121112SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-5. DRIVE/STEER J.R. MERRITT CONTROLLER ASSEMBLY (POST PRODUCTION) 56723481910

3121112 4-15SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-5. DRIVE/STEER J.R. MERRITT CONTROLLER ASSEMBLY (POST PRODUCTION)FIG & ITEM # PART NUMBER

4-16 3121112SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-5. DRIVE/STEER J.R. MERRITT CONTROLLER ASSEMBLY (POST PRODUCTION) (CONTINUED)FIG & ITEM #

3121112 5-1SECTION5CYLINDERSECTION 5 CYLINDERSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE5-1 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . .

5-2 3121112SECTION 5 CYLINDERSSECTION5CYLINDERFIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY 3419181111151351414121617768951

3121112 5-3SECTION 5 CYLINDERSSECTION5CYLINDERFIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1683978 AXL

5-4 3121112SECTION 5 CYLINDERSSECTION5CYLINDERFIGURE 5-2. LEVELING JACK CYLINDERS ASSEMBLY (PRIOR TO S/N 104829)

3121112 5-5SECTION 5 CYLINDERSSECTION5CYLINDERFIGURE 5-2. LEVELING JACK CYLINDERS ASSEMBLY (PRIOR TO S/N 104829)FIG & ITEM # PART NUMBER DESCRIPT