Jlg 266 LoPro Operator Manual Bedienungsanleitung

Operation & SafetyManualOriginal InstructionsKeep this manual with machine at all times.An Oshkosh Corporation CompanyModels266, 307&266 LoPro

Table of Contentsiv 3126023Tires... 7-14Brake System ...

Section 5 - Attachments and Hitches5-28 31260235.8 HITCHES Mechanical Hitch (CE)Description P/NPin Hitch ...

Section 6 - Emergency Procedures6-13126023SECTION 6 - EMERGENCY PROCEDURES6.1 TOWING A DISABLED PRODUCTThe following information assumes the telehandl

Section 6 - Emergency Procedures6-2 31260236.2 EMERGENCY LOWERING OF BOOMValve LayoutCylinder/Function A BLift Cylinder: Lower RaiseExtend/Retract Cyl

Section 6 - Emergency Procedures6-33126023Engine FailureIn the event of total loss of engine power or hydraulic pump failure with an elevatedload, the

Section 6 - Emergency Procedures6-4 31260236.3 CAB EMERGENCY EXIT• In an emergency the rear window can be used to exit the telehandler.• Remove the la

Section 7 - Lubrication and Maintenance7-13126023SECTION 7 - LUBRICATION AND MAINTENANCE7.1 INTRODUCTIONService the product in accordance with the mai

Section 7 - Lubrication and Maintenance7-2 31260237.2 GENERAL MAINTENANCE INSTRUCTIONSPrior to performing any service or maintenance on the telehandle

Section 7 - Lubrication and Maintenance7-331260237.3 SERVICE AND MAINTENANCE SCHEDULE8 & 1st 50 Hour Maintenance ScheduleOAH0371Check WheelLug Nut

Section 7 - Lubrication and Maintenance7-4 312602350, 250 & 500 Hour Maintenance ScheduleOAH0041500EVERYCheck WheelLug NutTorqueLB/FT (Nm)Change F

Section 7 - Lubrication and Maintenance7-531260231000 & 1500 Hour Maintenance ScheduleOAH00501500EVERYChangeEngine CoolantChangeHydraulicFluid &am

Section 1 - General Safety Practices1-13126023SECTION 1 - GENERAL SAFETY PRACTICES1.1 HAZARD CLASSIFICATION SYSTEMSafety Alert System and Safety Signa

Section 7 - Lubrication and Maintenance7-6 31260237.4 LUBRICATION SCHEDULES8 Hour Lubrication ScheduleMAH082018EVERYMystik Tetrimoly Grease(NLGI 2 GC-

Section 7 - Lubrication and Maintenance7-7312602350 Hour Lubrication ScheduleMAH0830150EVERYMystik Tetrimoly Grease(NLGI 2 GC-LB)

Section 7 - Lubrication and Maintenance7-8 31260237.5 OPERATOR MAINTENANCE INSTRUCTIONSFuel SystemA. Fuel Level Check1. Check fuel gauge (1) located o

Section 7 - Lubrication and Maintenance7-93126023B. Drain Fuel/Water Separator1. Perform “Shut-Down Procedure” on page 4-3.2. Open the engine cover.3.

Section 7 - Lubrication and Maintenance7-10 3126023Air Intake SystemA. Air Filter Restriction Indicator Check1. Perform “Shut-Down Procedure” on page

Section 7 - Lubrication and Maintenance7-113126023B. Element Change (as restriction indicator indicates)1. Unlock air cleaner cover (4), turn counterc

Section 7 - Lubrication and Maintenance7-12 3126023Engine OilA. Engine Oil Level Check1. Perform “Shut-Down Procedure” on page 4-3.2. Open the engine

Section 7 - Lubrication and Maintenance7-133126023Hydraulic OilA. Hydraulic Oil Level Check1. Be sure all cylinders are fully retracted and machine is

Section 7 - Lubrication and Maintenance7-14 3126023TiresA. Tire Air Pressure Check1. Perform “Shut-Down Procedure” on page 4-3.2. Remove valve stem ca

Section 7 - Lubrication and Maintenance7-153126023E. Wheel InstallationTorque lug nuts before first use and after each wheel removal.Note: The wheel

Section 1 - General Safety Practices1-2 31260231.3 OPERATION SAFETYElectrical Hazards• This machine is not insulated and does not provide protection f

Section 7 - Lubrication and Maintenance7-16 3126023Brake SystemA. Brake Fluid Level Check1. Perform “Shut-Down Procedure” on page 4-3.2. The brake flu

Section 7 - Lubrication and Maintenance7-173126023Engine Cooling SystemA. Engine Coolant Level Check1. Perform “Shut-Down Procedure” on page 4-3.2. Op

Section 7 - Lubrication and Maintenance7-18 3126023BatteryA. Battery Check1. Perform “Shut-Down Procedure” on page 4-3.2. Open the engine cover.3. Wea

Section 8 - Additional Checks8-13126023SECTION 8 - ADDITIONAL CHECKS8.1 GENERALIf any test gives a different result, the system is not functioning pro

Section 8 - Additional Checks8-2 3126023This Page Intentionally Left Blank

Section 9 - Specifications9-13126023SECTION 9 - SPECIFICATIONS9.1 PRODUCT SPECIFICATIONSFluid and Lubrication CapacitiesEngine Crankcase OilCapacity w

Section 9 - Specifications9-2 3126023AxlesDifferential Housing Capacity (Front Axle)266 & 266 LoPro ...

Section 9 - Specifications9-33126023PerformanceMaximum Lift Capacity266 & 266 LoPro...

Section 9 - Specifications9-4 3126023DimensionsOverall Height266 ...

Section 9 - Specifications9-53126023Rear Axle Weight266 & 266 LoPro...2.790 kg

Section 1 - General Safety Practices1-33126023Tip Over HazardGeneral• For additional load requirements, refer to the appropriate capacity chart.• Neve

Section 9 - Specifications9-6 3126023This Page Intentionally Left Blank

Index13126023AAdditional Checks... 8-1Adjusting/Moving Forks ... 5-11Air Conditioner Controls ...

Index2 3126023JJoystickLift Pattern... 3-16Loader Pattern ... 3-12, 3-14LLeveling Procedure...

Index33126023WWarm-Up... 2-8Wheel Lug Nut... 9-2Wheel Replacement ...

Index4 3126023

Inspection, Maintenance and Repair LogSerial Number ______________________________Date CommentsInspection, Maintenance and Repair Log

Inspection, Maintenance and Repair LogDate Comments

TRANSFER OF OWNERSHIPTo Product Owner:If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know w

Section 1 - General Safety Practices1-4 3126023• MAINTAIN proper tire pressure at all times. If proper tire pressures are notmaintained, this machine

JLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USAPhone: +1-717-485-5161Customer Support Toll Free: 1-877-554-5438Fax: +1-717-485-6417JLG

Section 1 - General Safety Practices1-53126023Non-Suspended Load• DO NOT drive with boom raised.Suspended Load• Tether suspended loads to restrict mov

Section 1 - General Safety Practices1-6 3126023Travel Hazard• Steering characteristics differ between steer modes. Identify the steer modesettings of

Section 1 - General Safety Practices1-73126023Load Falling Hazard• Never suspend load from forks or other parts of carriage.• DO NOT burn or drill hol

Section 1 - General Safety Practices1-8 3126023Lifting Personnel• When lifting personnel, USE ONLY a JLG approved personnel work platform,with proper

Section 1 - General Safety Practices1-93126023Driving Hazards on SlopesTo maintain sufficient traction and braking capabilities, travel on slopes as f

Section 1 - General Safety Practices1-10 3126023Pinch Points and Crush HazardsStay clear of pinch points and rotating parts on the telehandler.• Stay

Section 1 - General Safety Practices1-113126023• Keep clear of boom holes.• Keep arms and hands clear of attachment tilt cylinder.• Keep hands and fin

Section 1 - General Safety Practices1-12 3126023Fall Hazard• Enter using the proper hand holds and steps provided. Always maintain 3-pointcontact when

Section 1 - General Safety Practices1-133126023Chemical HazardsExhaust Fumes• DO NOT operate machine in an enclosed area without proper ventilation.•

Section 1 - General Safety Practices1-14 3126023This Page Intentionally Left Blank

Section 2 - Pre-Operation And Inspection2-13126023SECTION 2 - PRE-OPERATION AND INSPECTION2.1 PRE-OPERATION CHECKS AND INSPECTIONNote: Complete all r

Section 2 - Pre-Operation And Inspection2-2 31260238. Operational Check - Once the walk-around inspection is complete, perform a warm-up and operation

Section 2 - Pre-Operation And Inspection2-331260232.2 SAFETY DECALSEnsure all DANGER, WARNING, CAUTION and instructional decals and propercapacity c

Section 2 - Pre-Operation And Inspection2-4 31260233931579OAH0143800561680056168009377(optional)358009377(optional)35800319880056168005675800865780086

Section 2 - Pre-Operation And Inspection2-53126023Safety Decals 3OAH044480056718005670800567180086132447967800567480056728008651OILATFDexronD2447 9678

Revision Loga3126023Revision LogREVISION LOGJanuary 14, 2005 - A - Original Issue of ManualJune 10, 2005 - B - Revised pages 2-6, 2-8, 2-9, 2-18, 4-12

Section 2 - Pre-Operation And Inspection2-6 31260232.3 WALK-AROUND INSPECTIONBegin your walk-around inspection at item 1, as noted below. Continue to

Section 2 - Pre-Operation And Inspection2-731260234. Mirror (266 LoPro) (Italian, If Equipped) - Clean and undamaged.5. Mirror - Clean and undamaged.6

Section 2 - Pre-Operation And Inspection2-8 31260232.4 WARM-UP AND OPERATIONAL CHECKSWarm-Up Check1. Heater, defroster and windshield wiper (if equipp

Section 2 - Pre-Operation And Inspection2-931260232.5 OPERATOR CABThe telehandler is equipped with a standard enclosed ROPS/FOPS cab.WARNINGNever oper

Section 2 - Pre-Operation And Inspection2-10 31260232.6 WINDOWSKeep all windows and mirrors clean and unobstructed.Cab Door Window• During operation t

Section 3 - Controls And Indicators3-13126023SECTION 3 - CONTROLS AND INDICATORS3.1 GENERALThis section provides the necessary information needed to u

Section 3 - Controls And Indicators3-2 31260233.2 CONTROLS1. Parking Brake: See page 3-7 for details.2. Accelerator Pedal: Pressing down the pedal inc

Section 3 - Controls And Indicators3-331260238. Instrument Panel: See page 3-4 for details.9. Lateral Level Indicator: Enables the operator to determi

Section 3 - Controls And Indicators3-4 3126023Instrument Panel1. Fuel Gauge: Indicates amount of fuel in fuel tank.2. High beam Indicator: Illuminates

Section 3 - Controls And Indicators3-5312602312. Engine RPM Indicator: Indicates engine speed in revolutions per minute (rpm).13. Hour Meter: Indicate

Read This Firstb 3126023Read This FirstThis manual is a very important tool! Keep it with the machine at all times.The purpose of this manual is to pr

Section 3 - Controls And Indicators3-6 3126023Ignition• Position 0 - Engine off• Position I- Voltage is available for all electrical functions. Engi

Section 3 - Controls And Indicators3-73126023Park BrakeThe Park Brake Lever (4) controls the application and release of the park brake.• Pull back to

Section 3 - Controls And Indicators3-8 3126023Transmission ControlDirection of Travel SelectionTransmission lever (1) engages forward or reverse trave

Section 3 - Controls And Indicators3-93126023Gear SelectionGear selection is located on the twist grip handle (2) of transmission control lever. • Twi

Section 3 - Controls And Indicators3-10 3126023Wiper, Lights and Turn Signal Control Lever1. Flash-to-Pass: Pull the lever back completely. The high b

Section 3 - Controls And Indicators3-113126023Steering Column Adjuster•Follow “Shut-Down Procedure” on page 4-3.• Loosen the knob (8).• Place the stee

Section 3 - Controls And Indicators3-12 3126023JoystickRefer to the joystick decal located inside the cab to know which control pattern yourmachine is

Section 3 - Controls And Indicators3-133126023Attachment Functions• Move joystick right to tilt attachment forward (down); move joystick left to tilta

Section 3 - Controls And Indicators3-14 3126023Loader Joystick Pattern(S/N 1160001327 & After)The joystick (1) controls the boom and attachment fu

Section 3 - Controls And Indicators3-153126023Attachment Functions• Move joystick right to tilt attachment forward (down); move joystick left to tilta

Read This Firstc3126023This product must comply with all safety related bulletins. Contact JLG Industries,Inc. or the local authorized JLG representat

Section 3 - Controls And Indicators3-16 3126023Lift Joystick Pattern(S/N 1160001327 & After)The joystick (1) controls the boom and attachment func

Section 3 - Controls And Indicators3-173126023Attachment Functions• Push the rocker switch (2) up to tilt attachment forward (down); push the rockersw

Section 3 - Controls And Indicators3-18 3126023Load Stability Indicator (LSI)The Load Stability Indicator (1) provides a visual indication for forward

Section 3 - Controls And Indicators3-193126023Control and Indicator ConsoleControls and indicates the electrical accessories of the telehandler.4. Par

Section 3 - Controls And Indicators3-20 312602311. LSI Switch (if equipped): When the switch is activated a light (18) on dash panel illuminates. The

Section 3 - Controls And Indicators3-213126023Heater and Air Conditioner (If Equipped) Controls1. Fan Speed: 3-position rotary switch for heater and a

Section 3 - Controls And Indicators3-22 31260233.3 STEER MODESStop the telehandler before changing steering modes. A light on the instrumentalpanel wi

Section 3 - Controls And Indicators3-2331260233.4 OPERATOR SEATAdjustmentsMechanical SuspensionPrior to starting the engine adjust seat for position a

Section 3 - Controls And Indicators3-24 3126023Pneumatic Suspension (if equipped)Prior to starting the engine adjust seat for position and comfort as

Section 3 - Controls And Indicators3-253126023Seat BeltFasten seat belt as follows:1. Grasp both free ends of the belt making certain that belt webbin

Read This Firstd 3126023Other Publications AvailableService Manual...

Section 3 - Controls And Indicators3-26 31260233.5 BOOM ANGLE AND EXTENSION INDICATORS• The boom angle indicator (1) is located on the left side of th

Section 4 - Operation4-13126023SECTION 4 - OPERATION4.1 ENGINEStarting the EngineThis machine can be operated under normal conditions in temperatures

Section 4 - Operation4-2 3126023Battery Boosted StartingIf battery-boost starting (jump-start) is necessary, proceed as follows:• Never allow vehicles

Section 4 - Operation4-33126023Normal Engine Operation• Observe instrument panel frequently to be sure all engine systems arefunctioning properly.• Be

Section 4 - Operation4-4 31260234.2 OPERATING WITH A NON-SUSPENDED LOADLift Load Safely• You must know the weight and load center of every load you li

Section 4 - Operation4-53126023Transporting the LoadAfter engaging the load and resting it against the backrest, tilt the load back toposition it for

Section 4 - Operation4-6 3126023Placing the LoadBefore placing any load be sure that:• The landing point can safely support the weight of the load.• T

Section 4 - Operation4-731260234.3 OPERATING WITH A SUSPENDED LOADLift Load Safely• You must know the weight and load center of every load you lift. I

Section 4 - Operation4-8 3126023Transporting a Suspended LoadTravel in accordance with the requirements set forth in Section 1 - General SafetyPractic

Section 4 - Operation4-93126023Placing a Suspended LoadBefore placing any load be sure that:• The landing point can safely support the weight of the l

Table of Contentsi3126023TABLE OF CONTENTSRevision LogRead This FirstOperator Qualifications ... bM

Section 4 - Operation4-10 31260234.4 ROAD OPERATION1. Preparationa. Empty bucket.b. Remove any large amounts of dirt from machinec. Check lights and m

Section 4 - Operation4-1131260234.5 LOADING AND SECURING FOR TRANSPORTTiedown1. Using a spotter, load the telehandler with boom as low as possible.2.

Section 4 - Operation4-12 3126023Lifting• When lifting machine, it is very important that the lifting device and equipment isattached only to designat

Section 5 - Attachments and Hitches5-13126023SECTION 5 - ATTACHMENTS AND HITCHES5.1 APPROVED ATTACHMENTSTo determine if an attachment is approved for

Section 5 - Attachments and Hitches5-2 31260235.3 TELEHANDLER/ATTACHMENT/FORK CAPACITYPrior to installing the attachment verify it is approved and the

Section 5 - Attachments and Hitches5-331260235.4 USE OF THE CAPACITY CHARTTo properly use the capacity chart (see page 5-4), the operator must first d

Section 5 - Attachments and Hitches5-4 3126023Sample Capacity Chart (CE)Note: This is a sample capacity chart only! DO NOT use this chart, use the on

Section 5 - Attachments and Hitches5-53126023Sample Capacity Chart (AUS)Note: This is a sample capacity chart only! DO NOT use this chart, use the on

Section 5 - Attachments and Hitches5-6 3126023ExampleA contractor owns a model xxxx telehandler with a fork carriage. He knows thisattachment may be u

Section 5 - Attachments and Hitches5-731260235.5 ATTACHMENT INSTALLATION1. Attachment 2. Attachment Pin Recess 3. Attachment Pin 4. Lock Pin 5. Retain

Table of Contentsii 3126023Steering Column Adjuster... 3-11Joystick...

Section 5 - Attachments and Hitches5-8 3126023Mechanical Quick-Switch DeviceThis installation procedure is designed for one-person operation.1. Retrac

Section 5 - Attachments and Hitches5-93126023Hydraulic Quick-Switch DeviceThis installation procedure is designed for one-person operation.1. Retract

Section 5 - Attachments and Hitches5-10 3126023Hydraulic Operated AttachmentStandard1. Install attachment (see page 5-8 or 5-9).2. Lower attachment to

Section 5 - Attachments and Hitches5-1131260235.6 ADJUSTING/MOVING FORKSCarriages may have different locations where forks can be positioned. Two diff

Section 5 - Attachments and Hitches5-12 3126023Carriage w/ForksDescription P/NCarriage (CE & AUS)...

Section 5 - Attachments and Hitches5-133126023Truss Boom Description P/NTruss Boom 3,6 m - 650 kg (CE) ... 0240110Tru

Section 5 - Attachments and Hitches5-14 3126023Side Shift CarriageDescription P/NSide Shift Carriage (CE) ...

Section 5 - Attachments and Hitches5-153126023To Side Shift:• Use the button (3) to select the auxiliary hydraulic circuit.• Press joystick button (4)

Section 5 - Attachments and Hitches5-16 3126023BucketDescription P/NBucket, 4 in 1 - 0,6m3 (CE & AUS) ... 0930006Buc

Section 5 - Attachments and Hitches5-173126023Installation Procedure:• Refer to “Attachment Installation” on page 5-7.Equipment Damage Precautions• Dr

Table of Contentsiii31260235.5 Attachment Installation ...5-7Mechanical Quick-Switch Device...

Section 5 - Attachments and Hitches5-18 3126023Manure BucketDescription P/NBucket 1.0 m3 (CE & AUS) ...

Section 5 - Attachments and Hitches5-193126023To open/close grapple:Use the button (3) to select the auxiliary hydraulic circuit.Press joystick button

Section 5 - Attachments and Hitches5-20 3126023Fork ExtensionDescription P/NFork Extension 2 m (CE) ... 2

Section 5 - Attachments and Hitches5-213126023Installation Procedure:• Refer to “Attachment Installation” on page 5-7.• Ensure length and cross sectio

Section 5 - Attachments and Hitches5-22 3126023Fork Mounted HookDescription P/NFork Mounted Hook 4 ton (CE)... 270

Section 5 - Attachments and Hitches5-233126023Round Tine BaleDescription P/NRound Tine Bale (CE) ...

Section 5 - Attachments and Hitches5-24 3126023Bale HandlerDescription P/NTube Bale Handler (CE) ... 024

Section 5 - Attachments and Hitches5-253126023To open/close grapple:Use the button (3) to select the auxiliary hydraulic circuit.Press joystick button

Section 5 - Attachments and Hitches5-26 3126023Concrete LadleDescription P/NConcrete Ladle 500 liter (CE) .... 02

Section 5 - Attachments and Hitches5-273126023To open/close ladle gate:Press and hold button (3) to close ladle gate or press and hold button (4) to o